- 1School of Earth and Environment, Anhui University of Science and Technology, Huainan, China
- 2Engineering Research Center of Underground Mine Construction, Ministry of Education, Anhui University of Science and Technology, Huainan, China
- 3School of Civil Engineering and Architecture, East China Jiaotong University, Nanchang, China
In buildings that experience fires, cement mortar is subjected to high-temperature environments and not only the weight of the structure above but also blast loads, leading to structural damage and loss of load-bearing capacity. To investigate the static and dynamic mechanical properties of thermally damaged mortar, a series of tests utilizing modified split Hopkinson pressure bar were conducted. These tests included quasi-static, conventional dynamic and coupled static-dynamic loading tests on mortar specimens that were subjected to seven temperature levels: 20°C, 100°C, 200°C, 300°C, 400°C, 500°C, and 600°C. The test results revealed that both the thermal damage and loading method had an impact on the mechanical properties and damage characteristics of the mortar specimens. The compressive strength, elastic modulus and absorbed energy ratio of mortar decreased as temperature increased. Notably, the quasi-static strength loss rate was 60% when the temperature reached 600°C. Under coupled static-dynamic loading, the specimens exhibited higher strength, elastic modulus, reflected energy ratio, and transmitted energy ratio. Conversely, they had lower average strain rates and absorbed energy ratios. Intriguingly, the dynamic growth factor had a relative increase of 0.7–2.0 compared with other loading methods. Furthermore, the higher temperature, the higher fragmentation of the specimens in the fragmentation pattern. Conventional dynamic loading resulted in the greatest degree of fragmentation. The findings provide a scientific basis for the design and evaluation of concrete shockproof and explosion-resistant structures.
1 Introduction
Cement mortar was widely utilized in various architectural structures, including buildings, bridges, and tunnels. In modern times, the complex layout of building pipelines and dense urban landscapes had increased the likelihood and severity of fire, resulting in substantial economic losses (Aitcin, 2003; Hertz, 2005; Liu et al., 2020). Fire posed significant threats to individuals’ safety and property, with fire losses in China steadily rising. Fires caused severe damage to the building materials, resulting in a decrease in the structure’s load-bearing capacity (Schrefler et al., 2002; Patrick and Pietro, 2014). During a fire incident, the upper building structure experienced high-temperature failure, while the lower structure was impacted by falling debris, accompanied by the explosive effects of explosive materials. Cementitious materials were subjected to a combination of high temperature and various types of loading failure, ultimately leading to building collapse, posing a significant threat to the safety of individuals and property (Khoury, 2000; Annerel and Taerwe, 2009; Du et al., 2018). Therefore, to further understand the mechanical properties of cement mortar in abnormal environments, it was essential to evaluate the residual properties after thermal damage (Lu et al., 2013; Mukesh and Shashank, 2019; Zhao et al., 2019).
During fire, the simultaneous occurrence of thermal damage and various forms of loading on cement mortar often led to the destruction of the concrete structures (Biolzi, Cattaneo, and Rosati, 2008). Recent studies primarily focused on investigating the static mechanical properties of thermally damaged cement-based materials. Cree, Green, and Noumowé (2013) carried out quasi-static strength tests on thermally damaged cement mortar and concrete, and established typical strength loss model. Bamonte, Gambarova, and Sciarretta (2021) investigated the mechanical properties of mortars after heating to 200, 400 and 600°C and 900°C to evaluate the thermal diffusion coefficient. Jeyaprabha, Elangovan, and Prakash (2016) placed mortar mixtures at temperatures of 200°C, 500°C, 700°C, and 900°C, followed by cooling with water, and measured their compressive strength. Yazıcı, Sezer, and Şengül (2012) investigated the effect of subjecting mortars to temperature ranging from 20°C to 750°C in a ceramic furnace for 1 h on their compressive strength. Zhang et al. (2000) investigated the effects of high temperature duration and curing age on the energy parameters, strength parameters, stiffness parameters, and brittleness parameters of ordinary and high-strength thermally damaged concrete. It was found that these properties generally decreased linearly with increasing temperature. Deng et al. (2020) studied the mechanical properties of recycled aggregate concrete after thermal temperature to provide scientific guidance for the design of recycled concrete fire protection. In addition, some scholars had studied the static-dynamic behaviors of concrete. Chen et al. (2019); Luo et al. (2020) studied the static-dynamic mechanical properties of concrete columns in order to provide reference for earthquake resistance and disaster reduction.
Concrete was susceptible to high temperatures and blast or impact loads. Therefore, the effect of thermal damage on the dynamic mechanical properties of concrete was crucial. However, there was little research on the behavior of cement mortar under the combination of high temperature and impact loads. Bi et al. (2020) found water cooling produced more irregular fragments and smaller fragments than air cooling at the same temperature and strain rate during the dynamic test of concrete. Yao et al. (2017) studied the mortar’s dynamic compressive strength treated temperatures ranging from 150°C to 850°C, quantified thermal damage based on microcracks and chemical changes, and developed a dynamic uniaxial loading model with temperature and strain rate effects using damage variables. This model predicted the strength of mortar after high temperatures.
However, there is a lack of research on mechanical properties of thermally damaged cement mortar under different loading forms, especially under coupled static-dynamic loading. In this study, mortar was first heated to temperatures of 100°C, 200°C, 300°C, 400°C, 500°C, and 600°C, and then naturally cooled. Subsequently, quasi-static, dynamic and coupled static-dynamic loading tests were conducted using a modified SHPB device. The effects of different loading modes on the mechanical properties, damage morphology, and energy dissipation characteristics of the thermally damaged cement mortar were discussed. It was found that when the temperature reached 600°C, the quasi-static strength loss rate was about 60%, and the strength increased under static-dynamic loading. The results of this study will help further understand the effects of different loading methods on dynamic strength and deformation characteristics of thermally damaged mortar, reveal the damage law and dynamic damage mechanism of mortar after high-temperature damage. The research results will provide scientific basis for improving the fire safety performance of buildings and evaluating fire accidents.
2 Materials and methods
2.1 Materials
P·O 42.5 cement was produced from Huainan Conch Cement Co., Ltd. in Huainan city in this study. The natural river sand was collected from the Huaihe River region of China, and had a fine grain modulus of 2.36 and an apparent density of 2,550 kg/m3. The water was taken from the laboratory tap. The chemical compositions of cement are presented in Table 1.
2.2 Sample preparation
The water-binder ratio of the mortar used in this study was 0.38, and the ratio of binder to sand was 1:1.2 (Xiong and Chen, 2020). Different loading tests were conducted on specimens with a diameter of 50 mm and height of 50 mm, following the method described in the reference by Zhou et al. (2012). The specimens were cured for 28 days after casting. The test program is presented in Table 2.
2.3 Methods
2.3.1 Thermal treatments
To prevent the rapid evaporation of water in the Muffle furnace from damaging the furnace wall, the specimens were dried in a 105°C oven for 1 day. They were heated to temperatures of 100°C, 200°C, 300°C, 400°C, 500°C and 600°C at a rate of 6°C/min after completely cooled. Each temperature was maintained for 120 min to ensure uniform temperature distribution within the specimens then cooled in the furnace before further testing (Gao et al., 2023). A group of nine specimens were used at each temperature. The SX2-8-10A resistance furnace manufactured by the Shangyu Daoxu Scientific Instrument Co., Ltd. in Shaoxing city was utilized in the study. The thermal cycle temperature curve of high-temperature treatment is shown in Figure 1.
2.3.2 Quasi-static loading test
The quasi-static compressive strength of the mortar was determined using a DYE-300 universal testing machine. The loading rate during the tests was controlled to be approximately 1 kN/s. Three specimens were tested at each thermal treatment temperature.
2.3.3 Dynamic loading test
The dynamic loading tests were conducted using a SHPB device with 50 mm diameter to apply an impact air pressure of 0.3 MPa. The SHPB device, as shown in Figure 2, can also be used for coupled static-dynamic loading tests. The launcher consists of a launch cavity and a spindle-shaped bullet, while the incident and transmitted rods possess an elastic modulus of 210 GPa and a wave propagation velocity of 5,200 m/s. To reduce the radial inertia between the specimens and the rods during dynamic loading, petroleum jelly was uniformly coated on the cross sections of the incident and transmitted rods. The loading applied on the specimens were determined according to the one-dimensional stress wave propagation theory. It was assumed that stress in SHPB was in state of equilibrium. The stress, strain rate, and strain were calculated by Eqs (1)–(3) (Jiang et al., 2023):
where E0, A0 and C0 are the elastic modulus, cross-sectional area and longitudinal wave velocity of the bar, respectively; As and ls are the cross-sectional area and length of cement mortar specimens, respectively; εT and εR are the transmitted and reflected strain on the rod, respectively.
2.3.4 Coupled static-dynamic loading test
The test was conducted using the device in Figure 2. Mortar was performed static-dynamic loading tests with an impact air pressure of 0.3 MPa. In this case, an axial load was applied prior to the impact (Dai et al., 2010), with the magnitude of the axial load being 10% of the quasi-static compressive strength after thermal treatment. The impact dynamic loads were applied by opening the valve and releasing the bullet after a stabilization period of 5s for the axial load indication.
2.3.5 Scanning electron microscope (SEM) test
SEM tests were conducted to investigate the microstructure and morphology of thermally damaged cement mortar’s hydration products. This test utilized a Flex1000 electron microscope scanner. The loaded specimens were crushed and sampled, followed by continuous pumping for 24 h in a vacuum pump. Subsequently, they were sprayed with gold, and the SEM images were recorded.
3 Results and discussion
3.1 Mechanical properties of thermally damaged mortar under different loading conditions
Based on the assumption of one-dimensional stress wave theory, the dynamic stress in incident rod is equal to the dynamic stress in the transmitted rod. The results of stress balance tests conducted on specimens are presented in Figure 3, which reveals that the sum of the incident and reflected dynamic stresses was equal to the transmitted dynamic stress. This confirms that the dynamic stresses on both sides of specimens were balanced, thereby ensuring the reliability of the data.
3.1.1 Dynamic stress-strain curve characteristics
To investigate the effect of thermal damage and different loadings on stress-strain curve characteristics of mortar specimens, typical mortar specimens with compressive strength closest to the average value were selected for further analysis. Figures 4, 5 illustrate the stress-strain curves of thermally damaged specimens under dynamic loading and coupled static-dynamic loading, respectively, which can be divided into three stages.
Stage 1: The elastic deformation stage was characterized by approximately linear growth of mortar stress with strain, a stable dynamic elastic modulus (Ec). The Ec was found to be dependent on the high temperature, with the control group exhibiting the highest value of Ec. However, when the temperature reached 600°C, the Ec was the smallest. At this stage, micro-pores were present within the mortar specimens, and micro-cracks formed between sand particles and cementitious material. These cracks experienced extrusion and shrinkage. Nevertheless, due to the pre-applied axial load during static-dynamic loading tests, this stage was shorter in duration, resulting in higher compactness and a relatively smaller peak strain.
Stage 2: The plastic deformation stage was characterized by a change in the dynamical mechanical properties after the elastic limit stress was reached. As deformation increased, the plastic deformation stage under dynamic loading became more pronounced, while that under coupled static-dynamic loading was shorter. Upon reaching the yield stress, the strain of the specimens increased to a certain extent, but the stress decreased sharply. This phenomenon can be attributed to the axial loading compacting the internal structure of the mortar, thereby exacerbating the damage caused by thermal damage to the specimens.
Stage 3: The unloading stage was characterized by the rapid decrease in the stress of the specimens under dynamic loading when their internal damage has accumulated to the limit of fracture. Inversely, mortar subjected to static-dynamic loading exhibited one or more secondary stress peaks, indicating that they still possessed a certain load-bearing capacity after damage and had not completely broken down.
3.1.2 Compressive strength characteristics
The impact of high-temperature on compressive strength of thermally damaged mortar was a crucial factor that must be considered. As illustrated in Figure 6, it can be observed that the compressive strength of thermally damaged mortar decreased with temperature under the same loading conditions. The quasi-static compressive strength (σs) exhibited a quadratic function trend with temperature, resulting in a correlation coefficient R2 of 0.980. In contrast, the dynamic compressive strength (σd) of mortar under dynamic and static-dynamic loading displayed a linear downward trend, with correlation coefficients R2 of 0.989 and 0.929, respectively. The results clearly indicated that the compressive strength of mortar was the highest under static-dynamic loading, followed by that under dynamic loading, and lowest under quasi-static loading.
FIGURE 6. Variation trend of mortar compressive strength with temperature under different loading conditions.
The dynamic increase factor (DIF) is defined as the ratio of the average σd to the average σs for thermally damaged specimens. It is commonly used to assess and compare the influence of impact loads on material strength (Xu and Li, 2011; Yao et al., 2016; Yin et al., 2018; Shu et al., 2022). Variation trend of mortar DIF with temperature under different loading conditions is illustrated in Figure 7. Under the same loading conditions, DIF increased approximately exponentially with temperature, with correlation coefficients R2 reaching 0.922 and 0.950, respectively. When axial static pressure and dynamic loading were combined, static pressure caused compaction of the pores, leading to a significant increase in DIF (from 0.7 to 2.0). In summary, DIF is sensitive to variations in high temperature and pre-applied axial pressure.
3.1.3 Deformation characteristics
Dynamic elastic modulus Ec is a measure of the deformation ability of a specimen under elastic deformation. The corresponding strain is the peak strain when the specimen reaches its peak stress (Chen et al., 2022; Li et al., 2023; Michał et al., 2023; Zhang et al., 2023). The elastic modulus of mortar was determined by selecting the slopes of the tangents at two points on the stress-strain curve, namely, when the stress reached 0.3 times and 0.6 times the peak stress σmax. The calculation formula is Eq. (4):
where σ1 and σ2 are the stresses at the two points corresponding to 0.6 times σmax and 0.3 times σmax on the stress-strain curve, respectively; ε1 and ε2 are the strains at the two points, respectively.
The relationship between Ec of mortar and temperature is shown in Figure 8. Ec decreased linearly with increasing of temperature, with correlation coefficients R2 of 0.974 and 0.947, respectively. Ec of mortar under dynamic loading and static-dynamic loading at 600°C decreased by 62.58% and 41.44%, respectively, compared to that at 20°C. This reduction was due to the same reason as the decrease in dynamic compressive strength.
FIGURE 8. Variation trend of dynamic elastic modulus of mortar with temperature under different loading conditions.
3.1.4 Strain rate characteristic
The relationship between the average strain rate and temperature is illustrated in Figure 9. The strain rate of mortar under dynamic loading and static-dynamic loading increased linearly with increasing temperature, with correlation coefficients R2 of 0.913 and 0.927, respectively. The strain rate of mortar under static-dynamic loading was lower than that under dynamic loading. The strain rate of mortar under dynamic loading ranged from 143.96 to 151.57 s−1, while that under static-dynamic loading ranged from 112.44 to 126.19 s−1. Due to the pre-applied axial load, the structure of mortar became denser, σd increased, the peak strain decreased.
FIGURE 9. Variation trend of average strain rate of mortar with temperature under different loading conditions.
3.2 Failure pattern of thermally damaged mortar under different loading conditions
3.2.1 Fracture morphology and failure mode
The mortar failure pattern is closely related to the fragments of the specimens after loading (Shuai et al., 2020; Padmanabha et al., 2022; Zheng et al., 2023). As observed from Table 3, as the temperature increased from 20°C to 600°C, the mortar color changed from the usual gray to off-gray and then to pale yellow. As the temperature increased, the thermally damaged mortar became powderier and the degree of fragmentation also increased. Under different loading conditions, the mortar specimens subjected to SHPB impact broke into blocky pieces. Compared with specimens under static-dynamic loading, those under dynamic loading exhibited more irregular and smaller fragmentation. This was because the axial pressure made the pores of mortar denser and the coupled effect of static-dynamic loading enhanced its compressive strength. Despite varying thermal damage temperatures and different forms of loading conditions, the failure mode of the mortar remained consistent - splitting and tensile failure.
3.2.2 Facture surface
The SEM tests were conducted on the thermally damaged mortar specimens (Figure 10). The compressive strength loss of thermally damaged mortar was closely related to the mass loss (Figure 11). With the increased temperature, the number of cracks and pores on the fracture surface gradually increased. The mass loss rate and quasi-static compressive strength loss rate increased exponentially with temperature, with correlation coefficients of 0.952 and 0.926, respectively. In Figure 10A, the gel structure in the mortar was intact at 20°C, and the dense calcium hydroxide was very neat and complete. At temperatures between 100 and 110°C, free water escaped from the cement mortar, and the hydrated calcium silicate gel began to dehydrate. The hydrated calcium aluminate began to dehydrate around 200°C (Li et al., 2012; Chen et al., 2023). At temperature of 300°C, the mass loss rate was about 5%, while the strength loss rate was about 40%. At this stage, the primary cause of damage to the mortar was the micropores and microcracks shown in Figure 10B (Chen et al., 2023; Yu et al., 2023). As the temperature surpassed 300°C, the number of microcracks and pores in Figure 10C increased. Upon reaching a temperature of 600°C, numerous microcracks and pores became evident at the interface, as depicted in Figure 10D (Min-Ho and Sang-Jin, 2006; Faisal et al., 2018). The maximum strength loss rate of mortar reached 60%, while the mass loss rate increased to approximately 8%. The decomposition temperature range for calcium carbonate in the cement paste was 850°C–900°C (Son and William, 2014; Stoyanov et al., 2023).
FIGURE 10. SEM images of thermally damaged mortar specimens. (A) 20°C, (B) 200°C, (C) 400°C, (D) 600°C.
FIGURE 11. Mass and quasi-static compressive strength loss ratio variation of thermally damaged mortar with temperature.
3.2.3 Energy dissipation of thermally damaged mortar under dynamic and coupled static-dynamic loading
Equations (5)–(8) for calculating energy dissipation are as follows:
where, EI(t), ER(t), ET(t), and EA(t) are the incident energy, reflected energy, transmitted energy, and absorbed energy, respectively.
Under different loading conditions, the energy dissipation law of mortar specimens was investigated by using energy ratio due to the difference of the incident energy (Liu et al., 2020; Yan et al., 2023).
Under different loading conditions, the reflected energy ratio (ER/EI) of mortar increased an increase in temperature, as shown in Figure 12A. This was because as thermal treatment temperature increased, the strength of the mortar decreased, resulting in a greater difference in wave impedance between mortar and rod, leading to a worsening energy transfer effect and a larger reflected energy ratio. In terms of numerical value, the reflected energy ratio under static-dynamic loading was larger than that under dynamic loading. This was due to the mortar strength under static-dynamic loading was greater than dynamic loading at same thermal treatment temperature.
FIGURE 12. Energy proportion variation of thermal mortar with temperature. (A) ER/EI, (B) ET/EI, (C) EA/EI.
Figures 12B, C showed the variation of ET/EI and EA/EI of mortar with temperature, respectively. From the trend of change, it can be seen that ET/EI and EA/EI of the mortar under different loading conditions both exhibited a downward trend with increasing temperature. In terms of magnitude, the transmitted energy ratios of the mortar under static-dynamic loading were generally greater than those under dynamic loading, while the absorbed energy ratios were smaller than those under dynamic loading. This was due to the weakening of mortar strength as the temperature increased, while the pre-applied axial compressive stress helped to enhance its strength.
4 Conclusion
The mechanical properties of thermally damaged mortar specimens under different loading conditions were studied. The findings of this research were intended to offer valuable data for the safety assessment of cement-based structures following a fire event, particularly when subjected to complex loading scenarios. Based on the results, the following conclusions can be drawn:
(1) Under the same loading conditions, compressive strength of thermally damaged mortar decreased as temperature increased. At 600°C, the quasi-static strength loss rate was approximately 60%. DIF of the mortar was temperature-sensitive. Ec decreased linearly, while strain rate increased linearly with increasing temperature. It was attributed to the presence of more pores and defects within the mortar’s interior following thermal damage, which in return facilitated deformation with increasing temperature.
(2) Under the same thermal treatment temperature, the order of mortar strength under different loading was: static-dynamic loading, dynamic loading and quasi-static loading. In comparison to dynamic loading, mortar subjected to coupled static-dynamic loading exhibited a larger DIF and Ec. DIF was found to be sensitive to pre-applied axial compressive stress. Additionally, strain rate of mortar under coupled static-dynamic loading was relatively low, ranging from 25 to 30 s−1. It was due to the pre-applied axial pressure before dynamic loading, which helped to compress the pores within the mortar and thus enhance its strength.
(3) Under the same loading condition, increasing temperature resulted in more fragmentation in thermally damage mortar. The increase in pores and microcracks in the mortar was primarily caused by the gradual evaporation of free and bound water, followed by the decomposition of chemical components. Under different loading conditions, the failure mode of thermally damaged mortar was characterized by splitting and tensile failure. Notably, quasi-static loading resulted in the largest broken fragments of mortar, while dynamic loading led to smaller fragments compared to static-dynamic loading. This difference was due to the pre-applied stress, which caused the pore structure to become more compact and thus reduced the degree of mortar crushing.
(4) With increasing temperature, ER/EI of mortar increased significantly, while ET/EI and EA/EI energy ratio decreased. Furthermore, the pre-applied stress had a positive effect on the ER/EI and ET/EI, while it decreased EA/EI. The law governing the dissipation of energy in mortar was found to be consistent with the strength damage law.
The limitation of this study was that no mortar samples were studied above 600°C. Due to the limitation of instruments and equipment, the maximum thermal temperature of mortar samples only reached 600°C. Subsequently, the dynamical mechanical properties of the cement mortar can be investigated after experiencing higher temperatures.
Data availability statement
The original contributions presented in the study are included in the article/Supplementary Material, further inquiries can be directed to the corresponding author.
Author contributions
CY: Investigation, Methodology, Supervision, Writing–review and editing, Validation. HC: Investigation, Methodology, Supervision, Writing–review and editing, Funding acquisition, Resources. JC: Data curation, Visualization, Writing–original draft. LX: Project administration, Resources, Writing–review and editing, Conceptualization. DY: Supervision, Writing–review and editing.
Funding
The author(s) declare financial support was received for the research, authorship, and/or publication of this article. This work was supported by the National Natural Science Foundation of China (Project Nos 41440018 and 41672278) and Engineering Research Center of Underground Mine Construction, Ministry of Education (Anhui University of Science and Technology) (Project No. JYBGCZX2020101).
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
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Keywords: mechanical properties, thermal damage, mortar, coupled static-dynamic loading, energy dissipation
Citation: Ying C, Chen H, Chen J, Xiong L and Yao D (2024) Mechanical properties of thermally damaged mortar under coupled static-dynamic loading. Front. Mater. 11:1359358. doi: 10.3389/fmats.2024.1359358
Received: 21 December 2023; Accepted: 29 January 2024;
Published: 15 February 2024.
Edited by:
Ping Xiang, Central South University, ChinaCopyright © 2024 Ying, Chen, Chen, Xiong and Yao. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Haiming Chen, 2009028@aust.edu.cn