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ORIGINAL RESEARCH article

Front. Energy Res., 11 February 2021
Sec. Electrochemical Energy Storage
This article is part of the Research Topic Material and Composition Screening Approaches in Electrocatalysis and Battery Research View all 11 articles

First-Principles Design of Rutile Oxide Heterostructures for Oxygen Evolution Reactions

  • School of Energy and Chemical Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan, South Korea

The oxygen evolution reaction (OER) plays a key role in the determination of overall water-splitting rate. Lowering the high overpotential of the OER of transition metal oxides (TMOs), which are used as conventional OER electrocatalysts, has been the focus of many studies. The OER activity of TMOs can be tuned via the strategic formation of a heterostructure with another TMO substrate. We screened 11 rutile-type TMOs (i.e., MO2; M = V, Cr, Mn, Nb, Ru, Rh, Sn, Ta, Os, Ir, and Pt) on a rutile (110) substrate using density functional theory calculations to determine their OER activities. The conventional volcano approach based on simple binding energies of reaction intermediates was implemented; in addition, the electrochemical-step symmetry index was employed to screen heterostructures for use as electrode materials. The results show that RuO2 and IrO2 are the most promising catalysts among all candidates. The scaling results provide insights into the intrinsic properties of the heterostructure as well as materials that can be used to lower the overpotential of the OER.

Introduction

Green hydrogen production remains a challenge that must be overcome to achieve a hydrogen economy (Turner, 2004). Water electrolysis is one of the approaches toward hydrogen eco-friendliness. It is based on the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) as cathodic and anodic reactions, respectively. However, the slow kinetics of the OER limit the commercialization of this approach. Oxide systems based on Ir or Ru (i.e., IrOx or RuOx) are known to have the best OER performances (Lee et al., 2012; Frydendal et al., 2014; Suen et al., 2017). However, these materials are expensive. Therefore, many studies have been conducted to identify a cost-effective alternative oxide material with high activity. For example, transition-metal substitution (García-Mota et al., 2011) and the introduction of oxygen vacancies (Xiao et al., 2020) have been studied as means to control the compositions of expensive materials. However, transition-metal substitution and oxygen vacancies only locally affect the active sites.

To activate the metal oxide, support materials are mixed with the oxide to enhance the electrical conductivity and activity of the electrocatalytic reaction (Kumar et al., 2016; Qingxiang et al., 2018; Bu et al., 2019; Lu et al., 2019). In addition, research on heterostructures is conducted with the goal of activating the material on the substrate. Modifications are mainly based on the strain effect and charge transfer due to the formation of an interface between the support material and catalyst. For instance, the heterostructure of La0.5Sr0.5CoO3-δ and MoSe2 induces the phase transition of MoSe2 from the 2H to the 1T phase (Oh et al., 2019). In addition, the charge transfer from the Co ion to Mo ion improves the electrochemical activity. The results of another study showed that the heterostructure of IrOx and SrIrO3 outperforms iridium or ruthenium oxide systems (Seitz et al., 2016). Based on density functional theory (DFT) calculations, IrO3 or anatase IrO2 motifs are formed during strontium leaching in the outermost surface layers of SrIrO3 and contribute to the high activity. Another strength of the heterostructure is that it can possibly contribute to reducing the use of precious metals by replacing them into low-cost metals while maintaining similar intrinsic activity of each active site (Esposito et al., 2010; Zhou et al., 2014; Wang et al., 2015; Jin et al., 2016). Rutile (TiO2) is a well-known substrate material for metal oxide systems because of its high structural stability and simple structure (Hanaor et al., 2012). It is suitable for the growth of oxide films, facilitating the fabrication of heterostructures with various metal oxides. In addition, rutile affects the catalytic activity of metal oxides and has a high cost effectiveness (Seitsonen and Over, 2010; Stacchiola et al., 2013; Wei et al., 2015; Sun et al., 2016; Li et al., 2017). However, the effect of the rutile support on the activity remains unclear due to difficulties with respect to the characterization of the heterostructure during experiments (Stacchiola et al., 2013).

In this study, we performed DFT calculations to theoretically investigate the effect of the TiO2 substrate on the heterostructure and thus on the OER. We screened the OERs of heterostructures consisting of various rutile-type metal oxides (i.e., VO2, CrO2, MnO2, NbO2, RuO2, RhO2, SnO2, TaO2, OsO2, IrO2, and PtO2) and a TiO2 substrate. The results show that these rutile heterostructures follow the universal scaling relations of metals and oxides; however, the binding strengths of the O* intermediates increase due to the TiO2 substrate. The volcano plot and electrochemical-step symmetry index (ESSI) show that the RuO2 and IrO2 are the closest to an ideal catalyst. The results of our computational screening provide insights into the effects of support materials on electrocatalytic reactions.

Methods

Spin-polarized DFT calculations were performed with the projector-augmented wave (PAW) method (Blochl, 1994) and Vienna Ab initio Simulation Package (VASP) (Kresse and Furthmiiller, 1996). The electron exchange–correlation energy was treated within the generalized gradient approximation (GGA) and the Perdew–Burke–Ernzerhof functional (Perdew et al., 1997). To determine the trend of the OER activity, the DFT + U method within Liechtenstein’s approach (Anisimovdag et al., 1997) was used and the following correction parameters were employed: U = 4.95 eV for Ti, 2 eV for V, 7.15 eV for Cr, 6.63 eV for Mn, 3.32 eV for Nb, 6.73 eV for Ru, 5.97 eV for Rh, 5.91 eV for Ir, and 6.25 eV for Pt (Xu et al., 2015). The energy cutoff for the plane wave basis set was set at 520 eV. The geometry was optimized using the residual minimization method and the direct inversion in the iterative subspace method (RMM–DIIS) algorithm until the net force on each atom was below 0.02 eV·Å−1, and the total energy was 10–6 eV per atom. Dipole slab corrections were also applied to all slab model calculations. The k-point sampling of the Brillouin zone was done with a 4 × 4 × 1 for bulk calculations and 6 × 6 × 8 for slab calculations.

Results and Discussion

To theoretically investigate the OER activities of rutile-type heterostructures, we considered the heterostructures of 11 rutile-type oxides (i.e., MO2, where M = V, Cr, Mn, Nb, Ru, Rh, Sn, Ta, Os, Ir, and Pt) with a TiO2 substrate. To accurately illustrate the OER activity, the following magnetic structures were used for all calculations according to Xu et al.’s work: nonmagnetic (NM) for TiO2, NbO2, RuO2, RhO2, IrO2, and PtO2, and ferromagnetic (FM) for CrO2 and MnO2 (Xu et al., 2015). Furthermore, the ground state magnetic configurations of the other candidate models were identified as FM for VO2 and NM for SnO2, TaO2, and OsO2, respectively (Supplementary Figure S1). Surface models, that is, six-layer stoichiometric slabs, were built by using the 2 × 1 supercell of the optimized unit cell. The vacuum of ∼15 Å was applied in the (110) direction, which is the most stable facet of rutile-type oxides (Figure 1A; Kung, 1989). Note that a tri-layer consisting of oxygen–metal–oxygen (O–M–O) atomic layers was considered to be a single layer in our slab models. The top four layers of the slab models were allowed to fully relax. The two layers at the bottom were fixed to represent the bulk state. For heterostructures, the top three layers of the TiO2 slab model were replaced with MO2 layers while maintaining the cell dimensions of the TiO2 substrate. The coordinatively unsaturated sites (CUS) of the metal atoms at the top surface were considered to be the adsorption sites for each intermediate (i.e., OH*, O*, and OOH*) for the OER. To examine the oxygen coverage effect on the OER activity, the pristine and fully O* covered surfaces were representatively compared (i.e., denoted as 2Ob and 2Ob 2Oc, where the subscripts “b” and “c” represent the bridge sites and CUS, respectively).

FIGURE 1
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FIGURE 1. (A) Six-layered (110) surface of rutile-type MO2(left) and MO2/TiO2 heterostructure (right). (B) OER scheme of four elementary reaction steps on the rutile-type (110) surface with 2Ob and 2Ob 2Oc.

The overall OER process consists of four elementary steps involving proton-coupled electron transfer (PCET; Figure 1B) (Hammes-Schiffer, 2015; Costentin and Savéant, 2017). In this study, we followed the conventional four-electron pathways with respect to the OER of rutile heterostructures, which can be described as follows:

H2O(l)+MMOH*+(H++e)(1)
MOH*MO*+(H++e)(2)
MO*+H2O(l)MOOH*+(H++e)(3)
MOOH*M+O2(g)+(H++e).(4)

The adsorption free energy was calculated using the following equation:

ΔG=ΔE+ΔZPETΔSeU+kBTlnaH+,(5)

where ΔE is the binding energy of each reaction intermediate; ΔZPE is the zero-point vibrational enthalpy; TΔS is the entropic correction at room temperature, eU is the energy shift by the electrode potential, where U is the electrode applied potential relative to the standard hydrogen electrode (SHE) and e is the elementary charge transferred; and kBTlnaH+ is used as correction for the free energy of H+ ions, where aH+ is the activity of the proton. In this study, we considered the standard conditions for Gibbs free energy calculations (i.e., T = 298 K and pH = 0). Free energy correction values were taken from Valdes et al.’s work (Valdes et al., 2008). The binding energy for each reaction intermediate (i.e., ΔEOH*, ΔEO*, and ΔEOOH*) was calculated as follows:

ΔEOH*=E(OH*)E()[E(H2O)0.5E(H2)](6)
ΔEO*=E(O*)E()[E(H2O)E(H2)](7)
ΔEOOH*=E(OOH*)E()[2E(H2O)1.5E(H2)],(8)

where E(OH*), E(O*), and E(OOH*) represent the total energies of the slab models for each adsorbate, E() is the total energy of the bare slab, and E(H2O) and E(H2) represent the total energies of an isolated water molecule and hydrogen gas, respectively. The differences in the Gibbs free energy (ΔG) of each step were calculated as follows:

ΔG1=ΔGOH*(9)
ΔG2=ΔGO*ΔGOH*(10)
ΔG3=ΔGOOH*ΔGO*(11)
ΔG4=4.92ΔGOOH*(12)

Finally, the theoretical overpotential of the OER (ηOER) can be calculated as follows:

ηOER=max([ΔG1,ΔG2,ΔG3,ΔG4]/e)Ueq,(13)

where Ueq indicates the equilibrium potential of the OER (i.e., 1.23 V vs. reversible hydrogen electrode). Eqs 113 assume that thermodynamics of the reaction steps is a valid descriptor for reaction kinetics based on the Brønsted–Evans–Polanyi (BEP) relations (Vojvodic et al., 2011), which refer to that a free-energy change in the transition states (kinetics) follows a change in the reaction heat (thermodynamics). Note that the connection between thermodynamics and kinetics is not always established (Kuo et al., 2017; Kuo et al., 2018), which requires further kinetic experiments or microkinetic modeling based on the activation barrier calculations for all plausible transition states.

We examined the scaling relations between the adsorption free energies of the reaction intermediates (i.e., OH*, O*, and OOH*; Supplementary Table S2) for all rutile-type catalysts of interest (Figure 2A). The binding energies of OOH* and OH* are linearly correlated, with an offset of 3.20 eV. Note that our scaling trend is similar to the “universal” scaling relation reported by Man et al. [i.e., ΔEOOH* = ΔEOH* + 3.20 (±0.20 eV)] (Man et al., 2011), implying that all rutile-type systems, including heterostructures, follow the conventional scaling relations for metals and oxide surfaces. Based on the best fit, 68% of the points are within ±0.35 eV (1σ) and 95% are within ±0.70 eV (2σ). The scaling relationship between ΔEO* and ΔEOH* exhibits a slope of 1.39 (blue solid line), that is, it is much less steep than the slope of two (blue dashed line), which is the indicator line of the double bonding nature of O* (Rossmeisl et al., 2007).

FIGURE 2
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FIGURE 2. Scaling relations of the binding energies of the OER intermediates (i.e., OH*, O*, and OOH*) with the binding energy of OH*, which is the first intermediate for the OER. The diagrams contain the binding energies on the (110) surface of (A) all rutile-type oxides in this study, (B) MO2, and (C) MO2/TiO2 heterostructures, respectively. The solid lines are the linear trends of the binding energies of OOH* (red) and O* (blue) with respect to the binding energy of OH*. The blue dashed line in all diagrams is the guideline of the O* intermediate, which indicates the double bonding nature on the surface, with a slope of 2.

To analyze the substrate effect of TiO2 on the heterostructures, we divided the scaling relations into two groups, that is, (110) surfaces of MO2 and MO2/TiO2 heterostructures (Figure 2B,C). Notably, the binding energies of OOH* and O* on the MO2/TiO2 (110) surface are more concentrated than those of MO2. The scaling relation between OOH* and OH* of MO2/TiO2 (red solid line) shows an increased intercept by 0.18 compared with the corresponding scaling relation of MO2, implying slightly weakened interactions between OOH* and the surface. Note that the scaling relations between the binding strengths of O* and OH* species on MO2 and MO2/TiO2 (blue solid lines) apparently differ. The slopes of MO2/TiO2 (110) heterostructures are closer to 2 (i.e., double bonding nature of O*) than those of MO2 (110) surfaces (Rossmeisl et al., 2007). This is due to the intensified binding strengths of O* intermediates in heterostructures compared with MO2 surfaces (Divanis et al., 2020). This indicates that the TiO2 substrate generally stabilizes the O* intermediates, which might lead to a decrease in ηOER of rutile oxides involving weakly bound O* intermediates.

Based on the scaling relations between the binding energies of the reaction intermediates, a volcano plot was constructed, as shown in Figure 3A. We chose ΔGO*ΔGOH* (denoted as ΔG2) as a descriptor, which is commonly used to predict the OER activity of the 4 e reaction (Man et al., 2011; Krishnamurthy et al., 2018). The plot shows that the O* bonds of PtO2, OsO2, TaO2, and RhO2 on the TiO2 substrate are stronger than those without the TiO2 substrate, and the activities change along the volcano curve. In the cases of both oxygen coverages of PtO2/TiO2 and RhO2/TiO2, ΔG2, which is the potential-determining step for each system, was reduced, exhibiting the improved OER activities (i.e., smaller |ηOER|) compared to those of PtO2 and RhO2, respectively. In the cases of OsO2, TaO2, and NbO2, the bonds of the O* intermediates are too strong in the presence of the TiO2 substrate, resulting in a decreased OER activity.

FIGURE 3
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FIGURE 3. (A) Volcano plot for the negative overpotential of the OER (ηOER) as a function of ΔG2. The numbers in the inset indicate each surface: 1) 2Ob of MO2, 2) 2Ob 2Oc of MO2, 3) 2Ob of MO2/TiO2, and 4) 2Ob 2Oc of MO2/TiO2. (cf. Supplementary Table S2). (B) Difference between the overpotentials of MO2 and MO2/TiO2[ΔηOER=ηOER(MO2/TiO2)ηOER(MO2)]. A positive value of ΔηOER indicates the decrease in the OER activity and a negative ΔηOER reflects an enhancement.

Similar to the previous studies (Rossmeisl et al., 2007; Man et al., 2011), RuO2 and IrO2 were both identified as the active OER catalysts among the MO2 candidates (i.e., ηOER<0.5V, Figure 3A). In the case of 2Ob 2Oc of RuO2, the OER activity maintains similarity in the presence of TiO2 substrate, which is located near the top of the volcano. In general, the TiO2 substrate stabilizes the adsorbates (i.e., OOH*, O*, and OH*) on 2Ob 2Oc of RuO2, which appears as stronger adsorption free energies by 0.54–0.70 eV (Supplementary Table S1). Nevertheless, ηOER is almost unchanged (i.e., ΔηOER=0.01V) because the free energy change in the potential determining step (i.e., ΔGOOH* − ΔGO*) remains similar (Supplementary Table S2). In addition, it is also noteworthy that ηOER for 2Ob 2Oc of IrO2 is relatively similar, still exhibiting higher activity than other candidates except RuO2.

The changes in ηOER induced by the TiO2 substrate are summarized in Figure 3B. As the value becomes more negative, the activity of MO2/TiO2 improves compared with that of MO2. Notably, 2Ob 2Oc of CrO2, MnO2, RuO2, RhO2, and PtO2 shows an enhanced activity. In addition, 2Ob of RhO2 and PtO2 also shows an improved activity on the TiO2 substrate. However, regardless of the coverage, the TiO2 substrate decreases the OER activity of VO2, OsO2, and IrO2. In particular, 2Ob 2Oc of VO2 and 2Ob of SnO2 exhibit significantly increased overpotentials (ΔηOER of 0.53 and 0.57 V, respectively).

To determine the promising free-energy regime for the OER, we further analyzed the free energies of the steps in terms of the ESSI, as suggested by Calle-Vallejo and coworkers (Govindarajan et al., 2018). The ESSI is an energetic descriptor that indicates the degree of similarity with an ideal catalyst, where all OER steps are perfectly symmetric at 1.23 eV. The ESSI is defined by the following equation and is only applied to steps with ΔGi(i=1,2,3,4)1.23eV (denoted as ΔGi):

ESSI=1nin(ΔGi1.23).(14)

Figure 4A shows ηOER of each model as a function of the ESSI, representing a good linear correlation. 2Ob of RuO2 is the closest model to the ideal catalyst, followed by 2Ob 2Oc of RuO2 and RuO2/TiO2. The 2Ob of PtO2 appears on the ηOER = ESSI (red dashed line) and has a null bar with respect to the ESSI, which means that only a single step is greater than 1.23 V (i.e., ΔG2 = 3.13 eV). In the presence of the TiO2 substrate, ΔG2 for 2Ob of PtO2 is reduced, leading to a decrease of the ESSI and ηOER. Meanwhile, 2Ob 2Oc of PtO2 lies relatively far from the line of ηOER=ESSI, which has a wide bar with respect to the ESSI, and thus corresponds to a good candidate for optimization (Govindarajan et al., 2018). In practice, the TiO2 substrate on 2Ob 2Oc of PtO2 works for enhancing the OER activity with a decrease in both ηOER and ESSI.

FIGURE 4
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FIGURE 4. (A)ηOER as a function of the ESSI. Black solid line indicates the linear relation between ηOER and ESSI. Red dotted line indicates the guideline of ηOER = ESSI. (B) ESSI-ΔG2 activity map. Three regions are classified depending on the OER activity—green area of 1.2 eV < ΔG2 < 2.06 eV with ESSI < 0.53 V; yellow area of ΔG2 < 1.2 eV or ΔG2 > 2.06 eV with ESSI < 0. 53 V; and red area of ESSI > 0.53 V.

Based on the scaling relation between the ESSIs and ηOER’s, we determined a promising group of OER catalysts using the ESSI-ΔG2 activity map introduced by Exner (Exner, 2019; Figure 4B). The activity map is used to identify OER candidates by adjusting the ESSI threshold. The ESSI threshold (< 0.53 V) was determined from Supplementary Figure S2 by applying ηOER of IrO2, which is the conventional OER catalyst. The free-energy regime was set to 1.20 eV < ΔG2 < 2.06 eV by applying the standard deviation of ± 0.43 eV of the scaling relationship between ΔG2 and ΔG3 (Supplementary Figure S3) on 1.63 eV. The median value of 1.63 eV in the free-energy regime is determined by assuming the threshold electrode potential as the point where the experimental Tafel slope exceeds 59 mV/dec (i.e., ηOER > 0.4 V), accounting for kinetics (Exner and Over, 2019). The green-colored area includes 2Ob of RuO2, 2Ob 2Oc of RuO2, 2Ob 2Oc of RuO2/TiO2, 2Ob of IrO2, 2Ob 2Oc of IrO2, 2Ob 2Oc of IrO2/TiO2, and 2Ob 2Oc of RhO2, which are the most promising candidates. Particularly, a portion of promising candidates for the OER (i.e., RuO2, RuO2/TiO2, IrO2, IrO2/TiO2, and RhO2/TiO2) are more evidently classified on the ESSI-ΔG2 map (Figure 4B), while they are somewhat deviated from the apex in the volcano plot (Figure 3A). This implies that conventional volcano analysis does not guarantee to predict the most active OER catalyst, whereas the ESSI-ΔG2 activity map, which is based on the kinetic scaling relations, is a more robust descriptor for the OER (Exner, 2019; Exner and Over, 2019). The 2Ob 2Oc surface of IrO2 exhibits high symmetry of the reaction steps comparable to RuO2. On the 2Ob and 2Ob 2Oc surfaces of RhO2/TiO2, the values of ΔG2 decrease compared to those of RhO2. Accordingly, the free-energy differences of the other steps are adjusted to compensate for the decrease in ΔG2, while maintaining ΔG2 as a potential-determining step with reduced ηOER (cf. Supplementary Table S2). Next, 2Ob of IrO2/TiO2 belongs to the yellow-colored region, which needs to be reconsidered for activity optimization (Govindarajan et al., 2019). The candidates in the region of ESSI > 0.53 V (i.e., red-highlighted region in Figure 4B) are classified as an inferior group, showing poor OER activities over all ranges of ΔG2  due to the highly asymmetric free-energy changes of the OER intermediates (Exner, 2019).

Conclusion

We screened a variety of rutile oxide heterostructures based on a TiO2 substrate using scaling relations and relevant descriptors to identify a promising OER catalyst. The scaling relations between the reaction intermediates demonstrate that the rutile-type MO2 heterostructures follow the universal scaling relationship of metal oxides. In addition, the TiO2 substrate stabilizes the O* bond on the (110) metal oxide surface. Based on the conventional volcano plot, RuO2 and IrO2 are found to be highly active OER catalysts as previously reported. Based on the ESSI descriptor, the superior activity of the RuO2 can be attributed to the high symmetry of the reaction steps. Furthermore, based on the ESSI-ΔG2 activity map, the candidates can be classified into an optimum group, a second promising group of OER catalysts with potential for optimization, and an inferior group that does not require particular attention.

The results of our computational screening using the scaling relations of rutile-type heterostructures provide valuable insights into the effect of the support material on the overpotential and thus guidelines for the design of a promising OER catalyst.

Data Availability Statement

The original contributions presented in the study are included in the article/Supplementary Material, further inquiries can be directed to the corresponding authors.

Author Contributions

All calculations and data analyses were performed by HYL. All authors contributed to the discussion of the results and wrote and revised the manuscript. SKK and GYJ supervised the project.

Funding

This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (Ministry of Science and ICT) (NRF-2019M1A2A2065614) and the Global PhD Fellowship Program (NRF-2019H1A2A1076827 and NRF-2016H1A2A1908137). SKK acknowledges the UNIST grant (2.200487.01) for the support of the publication. Computational resources were provided by UNIST High Performance Computing (HPC) systems and Korea Institute of Science and Technology Information (KISTI) (KSC-2019-CRE-0255).

Conflict of Interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Supplementary Material

The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fenrg.2021.606313/full#supplementary-material.

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Keywords: density functional theory, oxygen evolution reaction, rutile-type oxide, heterostructure, scaling relation

Citation: Lim HY, Park SO, Kim SH, Jung GY and Kwak SK (2021) First-Principles Design of Rutile Oxide Heterostructures for Oxygen Evolution Reactions. Front. Energy Res. 9:606313. doi: 10.3389/fenrg.2021.606313

Received: 14 September 2020; Accepted: 05 January 2021;
Published: 11 February 2021.

Edited by:

Kai S. Exner, Sofia University, Bulgaria

Reviewed by:

Marko Melander, University of Jyväskylä, Finland
Herbert Over, University of Giessen, Germany

Copyright © 2021 Lim, Park, Kim, Jung and Kwak. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Gwan Yeong Jung, Z3lqdW5nQHVuaXN0LmFjLmty; Sang Kyu Kwak, c2trd2FrQHVuaXN0LmFjLmty

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