- 1Department of Mechanical Engineering, University of Louisville, Louisville, KY, United States
- 2Department of Physics and Astronomy, University of Louisville, Louisville, KY, United States
Solid-state refrigeration represents a promising alternative to vapor compression refrigeration systems which are inefficient, unreliable, and have a high global warming potential. However, several solid-state cooling technologies—including those relying on a temperature change induced by an applied electric field (electrocaloric effect), magnetic field (magnetocaloric effect), and uniaxial stress (elastocaloric effect)—have been investigated, but their efficiency and scalability remain a concern. Materials with a large barocaloric response—temperature/entropy change induced by hydrostatic pressure—hold a significant promise for solid-state cooling but remain comparatively less explored. These materials need to be inexpensive, compressible, and show a large barocaloric response around the temperature of interest. Soft materials have the potential to meet these requirements and enable the development of low-cost high-efficiency solid-state heat pumps. Here, we investigate the barocaloric performance of commercially available block copolymer thermoplastic elastomers. We characterized the mechanical, thermal, and barocaloric properties of these materials and evaluated their potential for solid-state refrigeration. We utilized rheometric measurements to evaluate the isothermal compressibility and normalized refrigerant capacity of the thermoplastic elastomers. In addition, we directly measured the pressure-induced temperature change of the test materials and compared them with their normalized refrigeration capacity. The measured isothermal compressibility was in the 0.1–0.4 GPa−1 range, while the normalized refrigeration capacity varied between 13.2 and 41.9 kJ K−1 GPa−1 for a 100 MPa applied pressure and 65°C temperature span. The corresponding pressure-induced temperature change for an applied pressure of 434.1 MPa varied between 2.2 and 28°C. These results demonstrated the superior barocaloric properties of thermoplastic elastomers and their promise for next generation barocaloric solid-state refrigeration devices.
Introduction
Air conditioning and refrigeration account for about a quarter of global total energy demand (US Energy Information Administration, 2021). These cooling needs are primarily met by vapor compression systems which are inefficient, unreliable, and have a high global warming potential (de Paula et al., 2020; Pol Lloveras and Josep-Lluís Tamarit, 2021). Solid-state refrigeration (SSR)—utilizing the caloric response of materials subjected to external stimuli—provides a promising alternative to the vapor compression technology and has consequently received significant attention over the last three decades (Greco et al., 2019). Recent studies have investigated a wide variety of materials for SSR when subjected to an external electric field (based on the electrocaloric effect), magnetic field (based on the magnetocaloric effect), uniaxial stress (based on the elastocaloric effect), or hydrostatic pressure (based on the barocaloric effect) (Kitanovski et al., 2015). However, solid-state cooling technologies are not yet competitive with vapor compression systems and require investigation of different material systems and operational modalities (Kitanovski et al., 2015; Qian et al., 2016).
Solid-state cooling based on the barocaloric (BC) effect is among the least studied caloric technologies but has received a significant interest in the last few years due to the large barocaloric responses reported in several material classes (Aprea C. et al., 2019; C.; Aprea et al., 2018a; Aprea G. et al., 2019; Aznar et al., 2020; Garcia-Ben et al., 2021; Greco et al., 2019; Miliante et al., 2020; Min et al., 2020; Moya and Mathur, 2020; Lloveras and Tamarit, 2021). The barocaloric response of a material subjected to hydrostatic pressure is characterized by the resulting isothermal entropy change (
FIGURE 1. Thermoplastic elastomers (TPEs) as promising barocaloric materials. (A) Different material properties relevant for solid-state refrigeration based on the barocaloric effect. These include compressibility (
The BC effect has been demonstrated and investigated in a wide variety of materials (Boldrin, 2021) including soft materials, organic–inorganic salts, perovskites, and magnetic shape memory alloys (Mañosa et al., 2010; Patel et al., 2016; Li et al., 2019; Miliante et al., 2020). Despite their typically low thermal conductivity, soft materials are particularly attractive due to their large BC response, high compressibility, and low cost. One class of soft materials that has received significant attention is plastic crystals whose first-order phase transitions near room temperature lead to colossal
Although several polymers have demonstrated encouraging barocaloric properties, a class of soft materials that has not yet been investigated is thermoplastic elastomers (TPEs). TPEs are polymers with two distinct building blocks—a thermoplastic (hard) part comprising a glassy/semicrystalline material and an elastomeric (soft) part comprising a pure amorphous material (Figure 1B) (Roth et al., 2020). The soft elastomeric component confers high compressibility and a high BC response due to the large pressure-induced conformational changes in the polymer, while the semicrystalline component increases the phonon density of states, enhancing the thermal transport (dos Santos et al., 2008; Xu et al., 2020). Thus, TPEs represent a promising class of materials that can simultaneously achieve high isothermal volumetric compressibility (
In this work, we characterized the barocaloric and related properties of commercially available TPEs. The pressure–volume–temperature (
Materials
We investigated barocaloric and related properties of block copolymer TPEs near room temperature (20–100°C). Block copolymers are widely accessible at a low cost from numerous manufacturers. Table 1 lists the TPEs studied and their key components. For this study, we identified commercially important TPEs based on styrenic block copolymers, thermoplastic copolyesters, thermoplastic polyurethanes, ethylene-based copolymers, and thermoplastic polyamides (Holden, 1987). In this work, we tested nine TPEs and one pure thermoplastic material (ZYTEL) chosen based on their commercial availability. The material selection also ensured the TPEs were usable at room temperature, that is, the glass transition temperature of the elastomeric part was lower than room temperature, and the glass transition temperature of the thermoplastic part was sufficiently higher than room temperature. All materials obtained were in the form of millimeter-scale pellets (additional details regarding the material suppliers are provided in Supplementary Section S1).
TABLE 1. List of materials studied. Thermoplastic elastomers (TPEs) tested, their classification, composition and common name, and melting temperature at ambient pressure and temperature obtained from DSC measurements.
Methods
We performed material characterization to obtain mechanical, thermal and BC properties by rheometry, differential scanning calorimetry (DSC), and quasi-adiabatic direct measurement techniques. Atmospheric pressure DSC measurements were initially used to characterize the melting temperatures of different materials and confirm their suitability for the study. We also used the DSC data to identify other relevant (solid–solid) phase transitions near room temperature and evaluate the specific heat capacity of the material (Supplementary Section S2). In addition, we performed direct barocaloric characterization by measuring the temperature change induced in each material when subjected to hydrostatic pressure. These quasi-adiabatic measurements were performed near ambient temperature (
Isothermal Compressibility
To determine the isothermal compressibility (
Figure 2A presents
where
FIGURE 2. Mechanical property measurement. (A)
Thermal Conductivity
The thermal conductivity (
FIGURE 3. Thermal property measurement. (A) Transient temperature profile from the thermal conductivity measurement for a representative material (ELVAX). (B) DSC endo- and exotherms used for specific heat capacity calculation shown for ELVAX. (C) Plot showing the melt thermal conductivity and specific heat capacity at 35°C for the TPEs tested.
Figure 3C shows the measured thermal conductivity and specific heat capacity for all materials tested to compare their heat transfer properties. As would be expected from thermally insulating polymers, the thermal conductivities of the materials tested are relatively low (<0.2 W m−1 K−1; measurement uncertainty <0.05 W m−1 K−1). The thermal conductivities are, however, comparable to those of typical elastomers (e.g., silicone rubber
Barocaloric Properties
Maxwell’s relations are used to calculate the BC isothermal entropy change (
where
FIGURE 4. Barocaloric property measurement. (A)
This NRC value is dependent on the temperature range of operation
Figure 4B shows the NRC of ELVAX as a function of
Results and Discussion
The performance of solid-state materials as refrigerants for SSR is dependent on their barocaloric, mechanical, and thermal properties. Figure 5 summarizes the barocaloric property measurements—showing the normalized refrigerant capacity (at
FIGURE 5. Mechanical, thermal, and barocaloric properties. (A) Normalized refrigerant capacity (NRC, shown for
In addition to rheometric measurements, we also used a custom-fabricated quasi-adiabatic test setup similar to that reported in the literature (Bom et al., 2018) to directly measure the pressure-induced temperature change of all materials. Figures 6A,B show the test rig used to measure the BC response of the polymers around ambient temperature (
FIGURE 6. Direct barocaloric temperature change measurement. (A) Schematic representation and (B) photograph of the custom-fabricated setup for the direct measurement of the pressure-induced temperature change. (C) Measured temperature of a representative material (ELVAX) subjected to five pressure (
Figure 6D shows the measured quasi-adiabatic temperature change (
The data from the quasi-adiabatic approach can be compared with the results obtained using rheometric measurements. Figure 7 shows the barocaloric NRC (for
FIGURE 7. Direct versus indirect barocaloric measurement. Comparison of the normalized refrigeration capacity (NRC, for
The performance of barocaloric materials is dependent upon their compressibility, thermal conductivity and heat capacity, and BC entropy change. Among the materials studied in this study, the highest NRC and
Another key metric relevant for the performance of a refrigerator is the coefficient of performance (COP). To predict the performance of the tested barocaloric materials as solid-state refrigerants, we evaluated the material COP using the methods described in the literature (Carvalho et al., 2018; Schmidt et al., 2016; Usuda et al., 2019). Details are given in Supplementary Section S8. Table 2 lists the predicted COP values of the tested materials calculated for a working temperature of 35°C and compared with the barocaloric performance of other soft materials reported in the literature. The COP values of the TPEs studied in this work are comparable to those reported for pure elastomeric compounds (Carvalho et al., 2018; Usuda et al., 2019). The COP values are also consistent with the NRC values described earlier, demonstrating ELVAX, SBPI and SBPB as promising barocaloric materials for refrigeration.
TABLE 2. Comparison of the current work with previous studies on barocaloric properties of soft materials.
Conclusion
This study reports a large barocaloric response in TPEs at relatively low applied pressures ≲100 MPa. We identified and experimentally measured mechanical, thermal and BC properties that are relevant for SSR. Mechanical characterization relied upon the volumetric compressibility, while thermal characterization focused on the thermal conductivity of the materials. The BC properties of the materials were quantified by their NRC evaluated using rheometric measurements and directly measured quasi-adiabatic temperature change. The rheometric
Data Availability Statement
The original contributions presented in the study are included in the article/Supplementary Material; further inquiries can be directed to the corresponding author.
Author Contributions
BB and NW conceptualized the project. NW performed the DSC measurements. NW, KPKA, and KS conducted the rheological material characterization. NW designed and fabricated the setup and performed the direct barocaloric temperature change measurements. NW collected and analyzed all the data with guidance from BB and GS. NW and BB wrote the manuscript with input from all authors. BB, KK, and GS supervised and guided the project.
Funding
The material is based upon work supported by the NASA Kentucky under the NASA award number 80NSSC20M0047.
Conflict of Interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s Note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
Acknowledgments
We would like to thank Dr. Ian McKinley (NASA JPL, United States) for his guidance and support throughout this project. We would also like to thank Dr. Erik Usuda (CNPEM, Brazil) for advising us on the design and operation of the quasi-adiabatic temperature measurement setup.
Supplementary Material
The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fenrg.2022.887006/full#supplementary-material
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Keywords: thermoplastic elastomers, solid-state refrigeration, barocaloric effect, material characterization, rheology
Citation: Weerasekera N, Ajjarapu KPK, Sudan K, Sumanasekera G, Kate K and Bhatia B (2022) Barocaloric Properties of Thermoplastic Elastomers. Front. Energy Res. 10:887006. doi: 10.3389/fenrg.2022.887006
Received: 01 March 2022; Accepted: 13 April 2022;
Published: 30 May 2022.
Edited by:
Lin Zhao, 3M, United StatesReviewed by:
Angelo Maiorino, University of Salerno, ItalyJean Rodrigo Bocca, State University of Maringá, Brazil
Copyright © 2022 Weerasekera, Ajjarapu, Sudan, Sumanasekera, Kate and Bhatia. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Bikram Bhatia, bikram.bhatia@louisville.edu