Transverse magnetic field effects on diamond quantum sensor for EV battery monitor

Key implementation points for achieving full accuracy in simultaneous temperature and magnetic field measurement and linearity when applying diamond quantum sensors to electric vehicle (EV) battery monitors were investigated. Both the static and busbar current magnetic field are required to be aligned to the NV-axis. If misalignment should exist, the resonance frequency midpoint move in the direction opposite to the temperature change under a large busbar current due to the transverse magnetic field effect. Misalignment could be quantified with an accuracy of ±1° by analysing the resonance frequency midpoint change under a current of ±1,000 A. The transverse magnetic field effects compensation estimated from misalignment, confirmed that the resonance frequency midpoint changed consistently with temperature changes. Furthermore, linearity over a wide dynamic range also improved. Moreover, it will contribute to accurate alignment of the two sensors for differential detection to eliminate external noise as common mode. These are expected to expand the application of diamond sensors for high-precision measurement in a wide dynamic range.

Introduction

A diamond quantum sensor, which utilises the Nitrogen-vacancy (NV) centre in the diamond crystal, has distinctive features of high sensitivity (Acosta et al., 2009; Wolf et al., 2015; Barry et al., 2016; Masuyama et al., 2018; Zhang et al., 2021; Webb et al., 2021; Arai et al., 2022; Graham et al., 2023; Hansen et al., 2023; Alsid et al., 2023; Barry et al., 2023; Sekiguchi et al., 2024), wide dynamic range (Nusran et al., 2012), and multi-modality (Clevenson et al., 2015; Kim et al., 2019; Ibrahim et al., 2021; Hatano et al., 2021; Shim et al., 2022) at room temperature and atmospheric pressure. Exploiting these features, current measurement applications with a wide dynamic range, high precision, and resistance to temperature fluctuations (Hatano et al., 2022; Hatano et al., 2023; Kubota et al., 2023; Zhao et al., 2022; Shi et al., 2023; Liu et al., 2023; Liu et al., 2024), which include an electric vehicle (EV) battery monitor (Hatano et al., 2022; Hatano et al., 2023; Kubota et al., 2023), were extensively studied.

An EV battery monitor is used to measure the charge and discharge currents of the EV battery and estimate its state of charge (SOC) (Figure 1A). The present accuracy of the EV battery monitor limits the accuracy of the SOC estimation and requires a considerable margin between the useable and inhibited regions. A measurable range of several hundred amperes is necessary for covering the rapid charging and rapid acceleration. The accuracy of conventional sensors with such a measurable range is ∼1 A. In contrast, the average current consumption of the EV is ∼10 A. A margin of 10% is required because a sensor with an accuracy of 1 A measures an average current of 10 A. If the accuracy could be improved to 10 mA while keeping the measurable range of several hundred amperes, a 10% margin could be eliminated and the cruising mileage could be increased by 10% for the same battery capacity (Figure 1B). Therefore, we developed a prototype EV battery monitor with a diamond quantum sensor that has both high sensitivity and a wide dynamic range.

Figure 1

Figure 1. Electric vehicle (EV) battery monitor. (A) Battery monitor in the junction box to measure the current in the busbar from the battery pack. (B) Effect of the battery monitor with enhanced accuracy. Adapted from (Hatano et al., 2022).

The diamond sensor used in this experiment was a high-pressure high-temperature (HPHT) type Ib 2 × 2 × 1 mm³ (111) crystal containing 100 ppm P1 (N atoms). After irradiation with a 2 MeV electron beam of 3 × 10¹⁸ cm⁻², the crystal was annealed at 1,000°C for 2 h in vacuum; the estimated NV⁻ concentration was 5–6 ppm. The structure of the sensor head is shown in Figure 2A. A 2 × 2 mm² (111) surface of a diamond sensor was adhered to the top of the multimode fibre with a core diameter of 400 μm and NA of 0.5. Further, a microwave guide connecting the inner and outer conductors of the coaxial cable surrounded the diamond sensor and applied a microwave magnetic field perpendicular to its [111] NV-axis of the diamond sensor. A sensor holder made of Polyetheretherketone (PEEK), which includes the sensor head, was attached to the busbar. The width and thickness of the busbar were 25 and 12 mm, respectively. A pair of sensor holders were placed on the lower and upper sides of the busbar as shown in Figure 2B for differential detection (Acosta et al., 2010; Shin et al., 2012; Blakley et al., 2018; Masuyama et al., 2021) for cancelling the external magnetic field noise as common mode (Figure 2C).

Figure 2

Figure 2. Measurement setup. (A) Sensor head structure including diamond sensor adhered on the fibre top and surrounding microwave guide to provide a microwave magnetic field perpendicular to the [111] NV-axis of the diamond sensor. (B) Sensor holder including the sensor head attached on the busbar. Magnet provides static magnetic field of B₀ = 17 mT to sensors A and B. (C) Circuit to trace the resonance frequency difference of sensors A and B, R_AH-R_AL and R_BH-R_BL, for differential detection.

In Figure 2C, 0° and 90° quadrature outputs of the lock-in amplifier were fed back to the FM modulation terminals of the two microwave oscillators, which ensures that the two microwave frequencies always follow a set of resonance frequencies (the low- and high-frequency-side resonance frequencies R_L and R_H) (Hatano et al., 2021; Hatano et al., 2022; Hatano et al., 2023; Kubota et al., 2023). The amplitude and fluctuation of the resonance frequency difference change Δ(R_H-R_L) as the EV monitor output were measured for the busbar currents of up to 1,000 A (Hatano et al., 2022; Hatano et al., 2023). The results indicated that the amplitude was linear with respect to the busbar current (Figure 3A) and the fluctuation was less than 10 mA/ $\sqrt{\text{Hz}}$ from −40°C to 85°C (Figure 3B). In addition, the accumulated current error in the worldwide light vehicle test cycle (WLTC) standard driving pattern was confirmed to be 0.1% (Hatano et al., 2023), thereby demonstrated the basic possibility for vehicular application.

Figure 3

Figure 3. Measurement results of the busbar current monitor. (A) Obtained magnetic field vs current. (B) Noise level for current from 20 to 1,000 A and temperature from −40°C to 85°C. Adapted from (Hatano et al., 2022).

Furthermore, diamond sensors can intrinsically operate from cryogenic temperatures to temperatures as high as 600 K (Batalov et al., 2009; Toyli et al., 2012; Liu et al., 2019; Dong et al., 2021; Lin et al., 2021). Specifically, the normal operation from −150°C to 150°C of the EV battery monitor was verified (Kubota et al., 2023), suggesting that the prototype EV battery monitor may be applicable not only on the ground but also in space and in deep seas with hydrothermal deposits. However, implementation precautions are required to exploit the inherent performance of diamond quantum sensors. In large-current measurements, the effect of the transverse magnetic field (Rondin et al., 2014) can be observed (Hatano et al., 2023) when the alignment between the NV axis and the static and current magnetic fields are imperfect.

The effect of the transverse magnetic field was observed as a discrepancy between the resonance frequency midpoint change Δ(R_L + R_H)/2 and the temperature when a busbar current of 340 A was applied (Hatano et al., 2023). In the range of 0–340 A, the magnitude of the discrepancy could be observed clearly for sensor A used for differential detection with sensors A and B. On the other hand, it could not be observed clearly for sensor B. It was because the static and current magnetic field in the range of 0–340 A had the same sign for sensor A, thereby resulting in a large absolute value of the sum. For sensor B, the opposite sign was obtained, resulting in a small absolute value of the sum. The effect of the transverse magnetic field was clear for sensor A and not for sensor B. Therefore, the accuracy of misalignment estimation was better for sensor A than for sensor B. Theoretically, misalignment was expected to affect linearity; however, the effect of the misalignment on linearity could not be recognized because of the low misalignment estimation accuracy of sensor B.

In this report, we analyse the resonance frequency midpoint change for current up to ±1,000 A, which is bipolar and larger than +340 A. Both sensors in the differential pair have the static and current magnetic field in the same sign either at +1,000 A or −1,000 A. Therefore, the effect of the transverse magnetic field caused by them would be expected to be more clearly observed if misalignment should exist, which was expected to provide an accurate estimate of the misalignment of both sensors in the differential pair. Then we will investigate if the compensation of the estimated misalignment enables accurate simultaneous temperature and magnetic field measurements with the resonance frequency midpoint changes and also accurate linearity in the wide dynamic range with the resonance frequency difference changes.

Experimental results

In the experiment, the busbar current was varied from 0 to 1,000 A to 0 A and then from 0 A to −1,000 A to 0 A at room temperature of 25°C. A current source (Kikusui PAT20-400) supplied ±1,000 A in 20 A steps with a 2 s width as shown in Figure 4A. The resonance frequency difference change is shown in Figure 4B. The resonance frequency difference change of sensors A and B, as well as their difference, showed a waveform similar to that of the busbar current. The change in the midpoint of the resonance frequency is shown in Figure 4C. Figure 4D shows the measured busbar temperature and estimated temperatures of sensors A and B. To estimate the sensor temperatures, the busbar temperature was assumed to be transferred to the sensors with attenuation and delay caused by the thermal resistance and heat capacity of the sensor holder. The busbar temperature was directly measured using thermocouple. The thermal resistance and heat capacity were estimated from the resonance frequency midpoint changes at 250–590 s and 790–1,000 s, where there was no applied current.

Figure 4

Figure 4. Changes in the resonance frequency and temperature of sensors A and B when ±1,000 A is applied as I_B. (A) Busbar current I_B waveform provided as 20 A steps and 2 s width. (B) Observed resonance frequency difference change Δ(R_H–R_L) and resonance frequency midpoint change Δ(R_H + R_L)/2 of sensors A, sensor B, and sensor A – sensor B. The resonance frequency midpoint change is smaller than the resonance frequency difference change of ±1,600 MHz and shown enlarged in (C), where ∼20 MHz change at the maximum is observed. (D) Busbar temperature measured near the sensor by the thermocouple and estimated temperatures of sensors A and B, where the busbar temperature is assumed to be transferred to the diamond sensor with attenuation and delay because of the thermal resistance and heat capacity of the sensor holder.

In Figure 4C, the resonance frequency midpoint change of sensor A shifts to the high-frequency side when ±1,000 A is applied, clearly showing the opposite direction to the temperature rise and showing the effect of the transverse magnetic field. Likewise, the resonance frequency midpoint of sensor B clearly shifts to the high-frequency side when −1,000 A is applied. However, the shift is not clear when +1,000 A is applied. This is supposed to be due to the smaller misalignment in sensor B.

Let θ and φ be the misalignment between the [111] NV-axis of the diamond sensor and the static and current magnetic field, respectively (Figure 5A). The zero-field frequency is f_c, the static magnetic field is B₀, and the proportionality coefficient of the magnetic field to the current I is α; the temperature changes affect f_c. Then R_L and R_H are given as:

$R_{\mathrm{L}}=f_c-{\omega }_{\parallel }+\frac{\left(3f_c+{\omega }_{\parallel }\right){\omega }_{\perp }^2}{2\left(f_c^2-{\omega }_{\parallel }^2\right)}(1)$

$R_{\mathrm{H}}=f_c+{\omega }_{\parallel }+\frac{\left(3f_c-{\omega }_{\parallel }\right){\omega }_{\perp }^2}{2\left(f_c^2-{\omega }_{\parallel }^2\right)}(2)$

${\omega }_{\parallel }=\gamma \left(B_0\cos \theta +\alpha I\mathrm{c}\mathrm{o}\mathrm{s}\phi \right)(3)$

${\omega }_{\perp }=\gamma \left(B_0\sin \theta +\alpha I\mathrm{s}\mathrm{i}\mathrm{n}\phi \right)(4)$

Figure 5

Figure 5. Estimation of the misalignment between the [111] NV-axis and static magnetic field θ and current magnetic field φ, by comparing the measured and theoretical values of resonance frequency midpoint change when the busbar current I_B is applied. (A) Illustration of θ and φ for sensors A and B overlapped with the cross-sectional view of the busbar, fiber, and diamond sensor. (B) Coincidence of the measured and theoretical values of resonance frequency midpoint change for horizontal axes as I_b. θ_A = 3°, φ_A = 21.5°, θ_B = 6°, φ_B = 3°assumed. (C) Ibid for horizontal axes as time. Spikes in the measured occurs in the edge in 20 A steps from the current source.

In Equations 1–4, γ, ω_∥, and ω_⊥ represent the gyromagnetic ratio, longitudinal magnetic field multiplied by γ, and transverse magnetic field multiplied by γ, respectively. We tried to estimate θ and φ from the observed resonance frequency midpoint changes in Figure 4C and estimated sensor temperature in Figure 4D. The following processes were used.

(i) Assuming θ and φ, three parameters of f_c, B₀, and α can be theoretically estimated from the changes of R_L and R_H in the initial current rise-up period from 0 A to +1,000 A.

(ii) Using the f_c, B₀, and α estimated in (i) as well as assumed θ and φ, the resonance frequency midpoint change in the whole current rise-up and fall-down period is theoretically calculated.

(iii) The measured resonance frequency midpoint change is compared with (ii).

The above (i), (ii), (iii) process are repeated to obtain best θ and φ for coincidence in (iii) with ±1° accuracy.

Thus obtained θ and φ for sensors A and B were:

${\theta }_{\mathrm{A}}=3°,{\phi }_{\mathrm{A}}=21.5°,{\theta }_{\mathrm{B}}=6°,{\phi }_{\mathrm{B}}=3°(5)$

Using the above misalignments, the obtained theoretical values of the resonance frequency midpoint change are compared with the measured values and shown in Figures 5B, C. In Figure 5B, the horizontal axis is the busbar current I_B, and in Figure 5C, the horizontal axis is time. The measured values were in good agreement with the theoretical ones.

Discussions and conclusions

It was shown that misalignment can be estimated with an accuracy of ±1° by measuring transverse magnetic field effects. The coincidence between the theoretical and measured resonance frequency midpoints change in Figure 5B indicates that compensating for transverse magnetic field effects using the estimated misalignment enables accurate simultaneous temperature and magnetic field measurements with the resonance frequency midpoint changes, even when high current is applied.

Now we discuss the resonance frequency difference change affected by the transverse magnetic field. This effect is caused by the difference of the third transverse magnetic field effect term Equations 1, 2. The theoretical effect of the misalignment of (Equation 5) on the resonance frequency difference is shown in Figure 6A. It attains 4 MHz when 1,000 A is applied. This value is smaller than the 20 MHz effect on the resonance frequency midpoint shown in Figure 4C. However, its effect on the linearity of current measurement was investigated. In order to discuss the linearity, we define the normalized gain as follows:

$\text{Normalised\hspace{0.17em}gain}\equiv \left(\left(\text{resonance\hspace{0.17em}frequency\hspace{0.17em}difference\hspace{0.17em}change}\right)–\left(\mathrm{o}\mathrm{f}\mathrm{f}\mathrm{s}\mathrm{e}\mathrm{t}\right)\right)/I_{\mathrm{B}}/\left(\mathrm{s}\mathrm{l}\mathrm{o}\mathrm{p}\mathrm{e}\right)(6)$

Figure 6

Figure 6. (A) Transverse magnetic field effect on resonance frequency difference change. (B) Improved linearity by the compensation of the transverse magnetic field effect. The horizontal axis is the busbar current I_B. The vertical axis is the normalized gain defined as: Normalised gain ≡ ((resonance frequency difference change) – (offset))/ I_B/ (slope). The coefficients (slope) and (offset) of Y_i = (slope)・X_i + (offset) are obtained by the least-squares fit for the entire 0 → + 1,000 A rise. Y_i represents the i-th resonance frequency difference change and X_i represents the busbar current. Then, (Y_i - (offset))/ X_i/(slope) is recalculated for each measurement point. The observed linearity error is improved within the current source (Kikusui PAT20-400) accuracy (0.5%) in 20–1,000 A range after compensating for the effect of estimated misalignment between the NV-axis and the static and current magnetic fields on the resonance frequency difference.

The coefficients (slope) and (offset) of Y_i = (slope)・X_i + (offset) are obtained by the least-squares fit for the entire 0→+1,000 A rise. Y_i represents the i-th resonance frequency difference change and X_i represents the busbar current. Then, (Y_i - (offset))/ X_i/(slope) is recalculated for each measurement point.

In Figure 6B, normalised gain obtained by Equation 6 is closer to 1.0 after compensation than before for the effects of transverse magnetic fields. As a result, linearity error of less than ±0.3% was obtained for 20–1,000 A, which is within the accuracy of 0.5% of the current source used. We had tried same investigation with 340 A (Hatano et al., 2023). However, no recognizable improvement in linearity was observed with the compensation of transverse magnetic field effects probably due to the lack of the misalignment estimation accuracy in 340 A measurement.

These results show that compensation of transverse magnetic field effects based on the estimation of ±1° misalignment is effective not only in improving the accuracy of simultaneous temperature and magnetic field measurements, but also in improving linearity over a wide dynamic range. Moreover, understanding misalignment is expected to contribute to accurate alignment of the two sensors used for differential detection. This is important because the [111] NV-axis of the two sensors is expected to be as parallel as possible to eliminate external noise as common mode in differential detection.

Of course, maintaining misalignment under vibration and temperature change in an in-vehicle environment is certainly a technical challenge. Design considerations such as tightly fixing the sensor holder and busbar to prevent mutual movement between them would be necessary.

Summary

We studied key implementation points necessary to achieve the ideal accuracy when applying (111) diamond quantum sensors to EV battery monitors. In the EV battery monitor measurements using diamond sensors, the resonance frequency midpoint exhibited a transition inversely related to the temperature change when high currents were applied. This phenomenon was supposed to be caused by the misalignment between the static and current magnetic fields and the [111] NV-axis.

Analysing the resonance frequency midpoint change when ±1,000 A were applied, we could estimate the static and current magnetic field misalignment with respect to the [111] NV-axis within ±1° accuracy. The resonance frequency midpoint change was found to be consistent with the temperature change by compensating for transverse magnetic field effects. The linearity from 0 to 1,000 A was also improved when the effect of the transverse magnetic field on the resonance frequency difference change estimated from the obtained misalignment was compensated. The remaining error was within the accuracy specifications of the current source.

Now, a method for quantifying the misalignment between the NV-axis of the diamond sensor and the static and current magnetic fields has been developed, and the misalignment can be minimised. This is furthermore expected to contribute to accurate alignment of the two sensors used for differential detection to eliminate external noise as common mode.

Data availability statement

The datasets presented in this article are not readily available because the data that support the findings of this study are available from the corresponding author upon reasonable request. Requests to access the datasets should be directed to hatano.y.aa@m.titech.ac.jp.

Author contributions

YH: Conceptualization, Data curation, Investigation, Methodology, Software, Validation, Writing–original draft, Writing–review and editing. JT: Conceptualization, Data curation, Investigation, Methodology, Software, Validation, Writing–review and editing. AN: Conceptualization, Data curation, Investigation, Methodology, Software, Validation, Writing–review and editing. TS: Conceptualization, Data curation, Investigation, Methodology, Software, Validation, Writing–review and editing. YK: Methodology, Validation, Writing–review and editing. HA: Resources, Writing–review and editing. SO: Resources, Writing–review and editing. TO: Resources, Writing–review and editing. TI: Conceptualization, Funding acquisition, Project administration, Supervision, Writing–review and editing. MH: Conceptualization, Funding acquisition, Project administration, Supervision, Writing–review and editing.

Funding

The author(s) declare that financial support was received for the research, authorship, and/or publication of this article. This work was supported by Ministry of Education, Culture, Sports, Science and Technology (MEXT) Q-LEAP (Grant No. JPMXS0118067395).

Conflict of interest

Authors JT and AN were employed by YAZAKI Corporation.

The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

The author(s) declared that author TO was an editorial board member of Frontiers, at the time of submission. This had no impact on the peer review process and the final decision.

Publisher’s note

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