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BRIEF RESEARCH REPORT article

Front. Phys.
Sec. Optics and Photonics
Volume 12 - 2024 | doi: 10.3389/fphy.2024.1505062
This article is part of the Research Topic Advances in High-Power Lasers for Interdisciplinary Applications, Volume II View all articles

Based on Laser Scanning Surface 3D Reconstruction Intelligent Assembly System

Provisionally accepted
Yanchen Liu Yanchen Liu *Zhouqi Zhang Zhouqi Zhang Chen C. Gong Chen C. Gong Hou Rong Hou Rong Yufeng Li Yufeng Li
  • North University of China, Taiyuan, China

The final, formatted version of the article will be published soon.

    To improve the assembly accuracy of intelligent assembly process, a 3D surface reconstruction system based on laser scanning for assembly targets and assembly positions was designed. The light source uses a line laser to provide structured light, enabling rapid scanning of the assembly target surface on a single line. Calculate the spatial relationship between the assembly target and the assembly position through the calibration board. A position inversion optimization algorithm has been proposed. By completing the transformation of feature points from local coordinates to global coordinates. The energy distribution in the central area of the CCD image plane was simulated and analyzed under different baseline lengths, and the optimal baseline position of 35mm was determined. The experiment is divided into two parts, and the reconstruction of the three-dimensional surface of the free-form surface target based on laser scanning was completed in the laboratory. The optimized target 3D point cloud data is evenly distributed, with almost no scattered points on the main two local surfaces, which well reflects the surface structure of the target. In the actual outdoor assembly experiment, the system cooperated with the assembly vehicle to achieve the correct assembly of the assembly. The reconstruction accuracy deviation of most test points is very small, with over 85% of test points having an error of less than 0.54mm. The average deviation of these points before and after optimization is 0.67mm. This system has higher application value in the field of large-scale intelligent assembly.

    Keywords: Laser scanning, Intelligent assembly, Linear laser, Optimization algorithm for position inversion, 3D surface reconstruction

    Received: 02 Oct 2024; Accepted: 28 Oct 2024.

    Copyright: © 2024 Liu, Zhang, Gong, Rong and Li. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

    * Correspondence: Yanchen Liu, North University of China, Taiyuan, China

    Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.