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ORIGINAL RESEARCH article

Front. Ind. Microbiol.
Sec. Fuels and Chemicals
Volume 2 - 2024 | doi: 10.3389/finmi.2024.1426067
This article is part of the Research Topic Advance in Bioprocessing Design for Platform Chemicals and Biofuels Innovations View all articles

Examination of in-situ and ex-situ catalytic fast pyrolysis and liquid fractionation utilizing a free-fall reactor

Provisionally accepted
Ethan Struhs Ethan Struhs *Amin Mirkouei Amin Mirkouei *Harrison Appiah Harrison Appiah Armando G. Mcdonald Armando G. Mcdonald
  • University of Idaho, Moscow, United States

The final, formatted version of the article will be published soon.

    This study examines biomass valorization through thermochemical conversion by an integrated catalytic fast pyrolysis process with liquid fractionation, using a free-fall reactor, γ-alumina as a catalyst, and methanol for direct quenching. The novelty lies within the process intensification (i.e., a single-step conversion and fractionation pathway) to improve pyrolysis oil yield and quality. In particular, the conversion bioprocess utilizes in-situ or ex-situ catalytic free-fall fast pyrolysis reactors at 550°C and 10-15 psi for producing pyrolysis oil and char (bio-oil and biochar) from pinewood feedstocks. The results from the gas chromatography-mass spectrometry show that the main volatile fractions of bio-oil compounds are levoglucosan, furfural, hydroxyacetone, methyl acetate, and catechol. The electrospray ionization-mass spectrometry results determine the average molar mass, revealing improved cracking, thermal treatment, and fraction stabilization. The Fourier transform infrared spectroscopy and thermal aging provide insight into the change in functional groups in relation to experimental parameters. The outcomes indicate that γ-Alumina successfully decreased acidic compounds and increased esters and phenolic content in the bio-oil. Also, bio-oil produced from the ex-situ catalytic pyrolysis shows the highest liquid yield (~41%), high phenolic content, and thermally stable properties. The insitu catalytic pyrolysis exhibits lower yields but favors high ketone formation. Fractions condensed in methanol exhibit the highest thermal stability and esterification potential, however, they still possess relatively high amounts of acidic compounds. It is concluded that ex-situ catalytic pyrolysis, using γ-alumina catalyst and fractionation with methanol can improve conversion reactions, particularly bio-oil quality, yield, and thermal stability.

    Keywords: biomass, bio-oil, Catalytic pyrolysis, characterization, Thermochemical conversion, Thermal stability

    Received: 30 Apr 2024; Accepted: 01 Jul 2024.

    Copyright: © 2024 Struhs, Mirkouei, Appiah and Mcdonald. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

    * Correspondence:
    Ethan Struhs, University of Idaho, Moscow, United States
    Amin Mirkouei, University of Idaho, Moscow, United States

    Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.