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ORIGINAL RESEARCH article

Front. Environ. Chem., 29 May 2024
Sec. Sorption Technologies
This article is part of the Research Topic Advances in the synthesis and utilization of waste-derived materials for water purification View all articles

Synthesis and characterization of peanut shell-derived ferromagnetic activated carbon: application in the Fenton process for the degradation of methyl orange

Josiane Nguimatsia NdongmoJosiane Nguimatsia Ndongmo1Jules Leuna MabouJules Leuna Mabou1Donald Raoul Tchuifon Tchuifon,Donald Raoul Tchuifon Tchuifon2,3Suzanne MakotaSuzanne Makota1Cyrille Ghislain FotsopCyrille Ghislain Fotsop4Miriame CondeMiriame Conde1Pierre Gerard Tchieta
Pierre Gerard Tchieta1*
  • 1Department of Chemistry, Faculty of Science, University of Douala, Douala, Cameroon
  • 2Department of Chemistry, Research Unit of Noxious Chemistry and Environmental Engineering, Faculty of Science, University of Dschang, Dschang, Cameroon
  • 3Department of Process Engineering, Laboratory of Energy, Materials, Modeling and Method, National Higher Polytechnic School of Douala, University of Douala, Douala, Cameroon
  • 4Institute of Chemistry, Faculty of Process and Systems Engineering, Universität Platz, Magdeburg, Germany

The objective of the current work was to synthesize and characterize ferromagnetic activated carbon from peanut shells (PSs) and apply it for the degradation of methyl orange (MO) following the heterogeneous Fenton process. PSs were activated with phosphoric acid and potassium hydroxide at 1:1, 1:2, and 1:3 solid/liquid activation ratios and different concentrations (0.5, 1, and 1.5 M) and pyrolized at 500°C. Based on the iodine indexes, KOH-activated carbon adsorbents exhibited higher porosity than the H3PO4-activated adsorbents. KOH-activated carbon at a 1:3 activation ratio (iodine value 591 mg/g) was selected for magnetization using iron (II) ions and catalytic mineralization of MO dye. The ferromagnetic activated carbon (AC-PS@FeII) was characterized using Fourier-transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis, and nitrogen-adsorption BET measurements. AC-PS@FeII contained ferromagnetite with a cubic spinel structure and a specific area of 181.96 m2·g–1. AC-PS@FeII degraded MO with a degradation efficiency of 99.22% at pH 2, 4 g/L of catalyst dosage, and a 50-min contact time. The results of recyclability tests, using distilled water, revealed a slight decrease in degradation capacity after four runs, indicating that the developed catalyst was appreciably stable. The hetero-Fenton catalyst from peanut shells could be an ideal catalyst for treating wastewater contaminated with dyes as a path toward a circular economy.

1 Introduction

Dye pollution has become a widespread environmental problem because of its wide application in industries such as the paper, textiles, plastic, and leather tanning industries in the past several decades (Bernardi et al., 2010; Dong et al., 2017). Over 100,000 commercial dyes are produced annually at an estimated annual production rate of over 800,000 tons (Couture et al., 2013). Large amounts of dye-containing effluents pose a great threat to the environment because of their strong color, complex structure, stability, and low biodegradability (Du et al., 2016). Therefore, it is of vital importance to remove dyes from wastewater to protect aquatic and terrestrial lifeforms and minimize the hazards associated with water pollution.

Unlike physical and biological treatment methods, chemical oxidation methods such as homogeneous and heterogeneous Fenton treatment methods are capable of mineralizing a wide range of organic pollutants (Varjani and Sudha, 2018). However, compared to the homogeneous Fenton process, the easy recovery of the exhausted catalyst after application in the case of a heterogeneous Fenton process makes it more convenient (Cuerda-Correa et al., 2020). Following that, many researchers have reported various methods of enhancing the efficiency of a heterogeneous Fenton process. A common method involves immobilizing the metallic ions/oxides onto various supports to maximize the synergistic effect of the catalytic and adsorptive properties of the additive oxide and the host material (Shikuku et al., 2018). Such supports, including activated carbon (Jaafarzadeh et al., 2015), carbon nanotubes (Cleveland et al., 2014), graphite oxide (Cleveland et al., 2014), and SBA-15 (Hua et al., 2014), are capable of improving the efficiency of the Fenton process by scavenging the pollutant and also easing the catalyst recovery process after application. The inherent limitations of homogeneous catalysis attract high capital investment for industrial use in wastewater treatment, particularly in developing countries. This could be navigated using heterogeneous Fenton catalysis involving immobilization of largely abundant iron oxide-based catalysts on a low-cost porous solid support. Hydroxyl radicals are produced from the catalytic decomposition of H2O2 by ferrous or ferric salts (Zhou et al., 2019). This process uses relatively inexpensive and non-toxic reactants and catalysts and shows great potential for industrial applications.

Activated carbon prepared from waste biomass such as peanut shells (PSs) (abundant in Cameroon and other regions of Africa) by chemical activation has gained widespread interest (Wang et al., 2020; Fletcher et al., 2024). Additionally, the utilization of otherwise waste materials is consistent with the principles of a circular economy (Ngeno et al., 2022). The use of readily available and non-exhaustible biomass, such as peanut shells, that can be easily and cost-effectively transformed into high-surface area adsorbents and catalyst support materials for iron impregnation is attractive. Moreover, their valorization contributes toward solving the problem of solid waste disposal in many communities. Subsequently, the hydrothermal method was used for the precipitation of iron oxide into the activated carbon matrix. The development of activated carbons functionalized with active iron oxide phases for the Fenton reaction is a promising way to obtain new multifunctional porous materials combining adsorption and advanced oxidation, allowing the development of an efficient, economical, and environmentally friendly treatment process (Joshi et al., 2012; Ngueabouo et al., 2022). The control of the properties of the host material is important to optimize the functionality of the composite catalyst. The properties of activated carbon depend on the type of biomass, activation method (chemical or thermal), identity of the chemical activators (gas, acid, alkali, and salt), concentration of the activator agent, precursor-to-activator ratio, and pyrolysis conditions (temperature and residence time) (Chimi et al., 2022; Njewa and Shikuku, 2023; Taquieteu et al., 2023). Furthermore, the surface chemistry and performance of the metal oxide–carbon composite are also governed by the identity of the metal oxide(s) and the fraction by mass (Jacques et al., 2023). The complexity of the interactions between these variables implies that the properties of the activated carbon cannot be predicted a priori and must be optimized empirically for a particular biomass type. Such optimization would be cumbersome and expensive. A response surface methodology (RSM) provides a convenient tool for the optimization of adsorbent properties when the input variables (process conditions) are known (Sidjou et al., 2023). Therefore, the textural properties, surface chemistry, and catalytic performance of peanut shell-derived ferromagnetic activated carbon as Fenton catalysts for the mineralization of methyl orange are unknown. The objective of the present work was to (i) determine the activator agent (acid or alkali) and activation conditions (precursor-to-activator ratio and concentration of activator) that provide a maximized porosity structure for peanut shell-derived-activated carbons using RSM design and (ii) prepare a ferromagnetic activated carbon for the Fenton-type degradation of methyl orange (MO) under optimized process conditions. Of special interest was the study of the textural properties, surface chemistry, and catalytic performance.

2 Materials and methods

2.1 Materials and chemicals

Peanut shells were collected in the town of Dschang, Menoua Department, West Region of Cameroon. Subsequently, the peanut shells were washed and rinsed several times with distilled water, dried in the sun, and then crushed and sieved through a 100-µm sieve. Iron sulfate heptahydrate (FeSO4.7H2O, purity 99%) and sodium hydroxide (NaOH, purity 97%) were acquired from Fisher Scientific, and hydrogen peroxide (H2O2, 50%) and MO (98%) of chemical formula C14H14N3O3SNa+ were purchased from Prolado.

2.2 Preparation of activated carbons

The activated carbons from peanut shells were prepared by the chemical activation of the biomass using activating agents H3PO4 and KOH at different concentrations (0.5 M, 1 M, and 1.5 M) using varying precursor-to-activator (S/L) ratios (1:1, 1:2, and 1:3). A mass of 120 g of the materials was immersed in 150 mL of activating agent solution. The mixtures were stirred for 30 min and then oven-dried at 105°C for 48 h. The activated samples were carbonized for 1 h at 500°C at a heating rate of 5°C/min under inert conditions. The pyrolysis products (carbons) were washed several times with distilled water until the effluent attained neutral pH. The activated carbon pastes were oven-dried at 105°C for 24 h, crushed into powder, and then sieved through a 100-µm sieve. The relative porosity structures of the activated carbons were characterized by the iodine index method (Kuete et al., 2018).

2.3 Magnetization of activated carbon

The magnetically responsive activated carbon composites were prepared following the hydrothermal method. In brief, 10 g of previously prepared activated carbon was introduced into 250 mL of an aqueous solution containing 5 g of NaOH and 30 g of FeSO4.7H2O under magnetic stirring at 80°C for 2 h. The resulting mixture was then filtered, and the residue was washed several times with distilled water until pH of the supernatant matched pH of the initial distilled water. The residue was then oven-dried at 105°C for 24 h to obtain ferromagnetic activated carbon (Cuerda-Correa et al., 2020).

2.4 Characterization of activated carbon and magnetic activated carbon

Fourier-transform infrared spectroscopy (FTIR) spectra were obtained using a Genesis FTIR Spectrometer (Bruker Optics GmbH, Rudolf-Plank-Str. 27, 76275 Ettlingen, Germany) (Mattson ATI) equipped with a deuterated triglycine sulfate (DTGS) detector in the transmission mode from 400 to 4,000 cm–1 after 20 scans.

X-ray diffraction (XRD) data were collected on a STOE STADI P powder diffractometer (Stoe & CIE GmbH, Darmstadt, Germany) with Cu-Kα1 radiation (λ = 1.54056 Å; Ge monochromator; flat samples) in transmission geometry using a DECTRIS® MYTHEN 1 K detector (DECTRIS, Baden-Daettwil, Switzerland).

The surface morphology of the materials was inspected using scanning electron microscopy (SEM)/energy-dispersive X-ray (EDX) analysis and field emission scanning electron microscopy coupled with energy-dispersive X-ray microanalysis (FE-SEM/EDX) using a Magellan 400-L scanning electron microscope.

The specific surface area, pore size, and pore volume of the three materials were determined from N2 adsorption and desorption using the BET/BJH models using a BELSORP MAX apparatus from Bel Japan Inc. The sorption experiments were carried out at 77 K.

2.5 Fenton oxidation experiments using the synthesized catalyst

The RSM based on the centered composite design (CCD) was used to optimize the percent degradation of methyl orange. The factors investigated were as follows: pH of the solution Eqs 28, the initial concentration of methyl orange (50–100 mg/L), the contact time (30–60 min), and the mass of ferromagnetic activated carbon from peanut shells (AC-PS@FeII) (100–200 mg). The optimization of the effects of these factors involved three steps: (i) conducting statistically designed experiments according to the generated experimental plan; (ii) proposing a mathematical model based on the experimental results and the variance analysis; and (iii) predicting the output variable and confirmation of the model. Table 1 presents the levels of the variables involved and the expected response.

Table 1
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Table 1. Experimental design parameters.

The spent catalyst was recovered using an external magnetic field and recycled, washed with distilled water, and reused for three cycles. This reuse of AC-PS@FeII (150 mg) was carried out in a solution at 50 mg/L (MO), pH = 2, H2O2 (5 mL), and 60 min of stirring.

For 4 chosen variables and 3 points fixed at the center, the centered composite plan made it possible to carry out 27 experiments determined using Eq. 1.

N=2K+2K+KC=24+2X4+3=27,(1)

where N is the total number of experiments, K is the number of factors studied, and KC is the number of points at the center, which allows us to determine errors or reproducibility of the data.

The 27 experiments were analyzed using Statgraphics 18.0 software. At the end of this analysis, the optimal values of pH of the solution, initial concentration of the pollutant, contact time, and mass of AC-PS@FeII were obtained, whose values were used for the rest of the work.

The residual concentrations of the dye at different reaction times were determined spectrophotometrically at λmax = 505 nm at an acidic pH range and λmax = 465 nm in basic media. The removal efficiency of methyl orange is defined by Eq. 2:

removal efficiency %=1001CtCo,(2)

where Co is the initial concentration of methyl orange and Ct is the concentration of methyl orange at reaction time t (min).

Hydroxyl radicals react with methyl orange to degrade it according to Eq. 3:

Methyl orange+OHbyproduct of compound.(3)

The first-order kinetics is represented by Eq. 4:

V=dICdt=kC1.(4)

From Eq. 3, we obtain by integration (with C=C0 at t = 0)

lnCCo=kt.(5)

The second-order kinetics is represented by Eq. 6:

V=d2Cdt2=k.C2.(6)

We obtain, by integration (with C=C0 at t = 0), that for kinetics of order 2,

1Ct1Co=kt,(7)

where Co is the initial concentration of the pollutant (mg/L); Ct is the concentration of the pollutant at equilibrium (mg/L); and k is the respective rate constant.

3 Results and discussion

3.1 Characterization

3.1.1 Iodine number

The iodine index indicates the degree of activation of activated carbon and is essentially used to measure the micropores (0–20 Å) present on the carbon. To gain an insight into the porosity structure of activated carbons, liquid-phase iodine adsorption has been used extensively in the characterization of activated carbon (Ndi et al., 2014; Sahira and Bhadra, 2014; Tchuifon et al., 2014; Ndifor-Angwafor et al., 2017; Ngakou et al., 2017; Kuete et al., 2018). The iodine index values of the prepared activated carbons are presented in Table 2.

Table 2
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Table 2. Iodine index of different activated carbons.

Table 2 shows that, in the case of KOH, the iodine value increases with both concentration and precursor-to-activator solution ratios. For the H3PO4 activator, a maximum is reached at 1 M.

These results attest that the type of activating agents used in the preparation of activated carbons, the concentration, and synthesis conditions variously influence the porosity structure of the resulting carbonaceous material. These iodine index characterization tests show higher microporosity in activated carbons prepared from KOH with iodine indexes ranging from 489 to 591 mg/g. This microporosity is very low for carbons prepared from orthophosphoric acid (H3PO4) with iodine values between 328 and 395 mg/g. H3PO4 retains carbon (promoting the formation of cross-links through dehydration, cyclization, and condensation reactions) and redistributes bio-polymers, which facilitates their conversion to aromatic rings and forms larger pores, consequently reducing iodine adsorption efficiency (Anis et al., 2014). This promotes the formation of a mixture of micropores and large mesopores.

The high iodine values obtained during KOH activation indicate that the KOH oxygen eliminated cross-linking and stabilized the carbon atoms in the crystallites. During pyrolysis, the intercalation of K atoms, resulting from the reduction of potassium hydroxide, is the initial step in the degradation process of biomass activated with KOH. This intercalation of potassium metal forces the lamellae apart in the crystal. This spacing in the crystal promotes the development of the carbonaceous structure and the porous network (Sahira and Bhadra, 2014). In other words, the development of this porosity in KOH-activated carbons is associated with a gasification reaction as KOH is reduced to potassium metal during the carbonization process. The reaction of KOH and carbon is postulated to occur according to Eq. 8 (Li et al., 2004):

6KOH+2C2K+3H2+2K2CO3.(8)

In general, higher iodine values denote greater adsorption capacity. Thus, the iodine values (Table 2) show that KOH is a better activating agent than H3PO4 for the preparation of carbons from peanut shells. However, the iodine values reported vary from the values reported in the literature for activated carbons activated with potassium hydroxide (Okieimen et al., 2007; Sahira and Bhadra, 2014; Kuete et al., 2018). This is due to differences in the composition of the precursor material and synthesis conditions.

In the remainder of this work, the activated carbon with the greatest iodine index value was used and coded as AC-PS, whereas the iron oxide-modified activated carbon was coded as AC-PS@FeII. The iodine index of PS@FeII was determined, and relative performance with pristine carbon is presented in Table 3.

Table 3
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Table 3. Iodine number of activated carbon (AC-PS) and ferromagnetic activated carbon (AC-PS@FeII).

Based on the iodine index values given in Table 3, the pristine activated carbon (AC-PS) is more porous than the functionalized activated carbon (AC-PS@FeII) consistent with the pore volumes reported in nitrogen adsorption–desorption studies. This is due to the occupation of the pores of the activated carbon by iron oxides during treatment.

3.1.2 Fourier-transform infrared spectroscopy

FTIR spectroscopy was used to identify different surface functional groups, the pristine carbon, KOH-activated carbons, and ferromagnetic carbons (AC, AC-PS, and AC-PS@FeII), over a wavelength range of 500–4,000 cm−1. The infrared spectra of the materials are shown in Figure 1.

Figure 1
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Figure 1. Fourier-transform infrared (FTIR) spectrum of materials.

The FTIR spectra of the three materials, namely, AC, AC-PS, and AC-PS@FeII, show that in the region between 2,500 and 2,000 cm−1, characteristic peaks of C–C aliphatic stretching vibrations appear. The peaks appearing at 1,600 cm−1 on these spectra are attributed to the stretching of the C=O carbonyl groups of the ketones, aldehydes, and/or lactones. The bands around 1,583 cm−1 attributed to the elongation vibrations of C=O groups remained unchanged and have almost the same intensities on the dried peanut shells as on the activated, calcined, and magnetized peel. The slight decrease in the intensity of the peaks was observed following pyrolysis. The peaks centered at 1,100 cm−1 for ferromagnetic activated carbon AC-PS@FeII and 1,050 cm−1 are attributed to the stretching vibrations of ether C–O (Lall et al., 2020; Djouonkep et al., 2022). The appearance of two new bands on the AC-PS@FeII spectra around 750 and 1,000 cm−1 is the characteristic of the OH in- and out-of-the-plane bending vibrations of the Fe–OH group in goethite, respectively (Khelifi et al., 2016). Additional differences between the three FTIR spectra were noted. For the spectrum of AC-PS@FeII, a band is observed at 560 cm−1 corresponding to iron oxides (FeO). The band between 450 and 740 cm−1 was attributed to the Fe–O vibrations of iron oxide nano AC-PS particles (Ngankam et al., 2020). This denotes the successful precipitation of iron oxide after the functionalization of AC-PS to obtain ferromagnetic activated carbon, AC-PS@FeII.

3.1.3 EDX and SEM of AC-PS and AC-PS@FeII

Energy dispersive X-ray spectroscopy (Figure 2) was used to inspect the elemental composition of the materials. The pie charts presented in each of these figures provide the percentages of the main chemical elements present in the structure of each of these three materials. The chemical composition includes the raw materials, i.e., carbon (72.2%), oxygen (24.9%), and potassium (2.9%), and activated carbon, i.e., carbon (82.3%) and oxygen (17.7%), while ferromagnetic activated carbon contains carbon (42%), oxygen (24%), sodium (8%), and iron (26%) (Figure 2C). EDX analysis revealed the presence of the elements Fe, O, and C on the surface of the ferromagnetic activated carbon, consistent with the formation of iron oxides observed from the FTIR spectrum. The disappearance of elements (K) could be due to dissolution into the aqueous phase and the appearance of the new elements (Fe and Na) arising from the elemental composition of the synthesis materials.

Figure 2
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Figure 2. Energy-dispersive X-ray images of (A) peanut shells (B) activated carbon (C) ferromagnetic activated carbon.

Figure 3A shows the SEM image of the precursor peanut shells. The biomass has a surface morphology in the form of heterogeneous cavities with irregularly agglomerated dispersed clumps of particles. The SEM image of the activated carbon (Figure 3B) shows a sponge-like structure with enhanced porosity as a result of the chemical activation process. The SEM image of the ferromagnetic activated carbon (Figure 3C) shows a surface covered with dispersed particles of iron oxides that clog the pores (Aurelien et al., 2022; Peng et al., 2022).

Figure 3
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Figure 3. Scanning electron microscopy (SEM) images of (A) precursor peanut shells (B) AC-PS, and (C) AC-PS@FeII.

3.1.4 XRD analysis

XRD was used to determine the crystallinity of the raw material compared to the activated carbon and mineral phases of iron in the ferromagnetic activated carbon. The diffractograms are given in Figure 4.

Figure 4
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Figure 4. X-ray diffractogram.

For the raw material, the peak observed at 2θ = 23° is attributed to different planar crystal structures of carbon (Dong et al., 2020). In terms of crystallinity, much of the structure of the activated carbon is amorphous based on the diffractogram pattern. The peaks around 2θ = 30° and 2θ = 44° were attributed to the planar crystal structure of the activated carbon (Sandrale et al., 2023). The diffractogram of AC-PS@FeII portrayed at least five well-pronounced peaks, indicating the existence of different crystalline phases. The peaks at 2θ values of 30°, 35°, 44°, 55°, and 65° of AC-PS@FeII are the characteristic of magnetite (Fe3O4), which indicates a cubic spinel structure of indexed peaks like (220), (311), (400), (422), and (400) (Dong et al., 2020). The presence of crystalline phases of iron confirms the insertion of iron ions into the carbon. These crystalline phases essentially consist of magnetite (Fe3O4) and maghemite (γ-Fe2O3) at 2θ = 35°. Only magnetite (Fe3O4) has a ferromagnetic character, and the other phase is paramagnetic.

3.1.5 BET-specific surface area and porosity

The results of the nitrogen adsorption hysteresis at 77 K by different carbons are given in Figure 5A, and the pore-size distribution of the carbons is given in Figure 5B.

Figure 5
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Figure 5. Nitrogen adsorption hysteresis (A) and BJH pore-size distribution of carbons (B) AC-PS and AC-PS@FeII.

Figure 5A shows the N2 adsorption–desorption isotherms and pore-size distribution obtained for the AC-PS and AC-PS@FeII samples. Although the isotherms present a combined type I/II characteristic (IUPAC, 1985), the type I isotherm characterized for microporous solids occupies a major part. The pore parameters given in Table 4 indicate that the formation of iron oxide nanoparticles inside the porous structure of the activated carbon causes a reduction in the BET surface area and pore volume (Zhang et al., 2007). The BET surface area and pore volume values are given in Table 2. The analysis of the pore size by the BJH method (Figure 5B) highlights the microporous nature of the activated carbon and AC-PS@FeII. Similar results were obtained by Kpinsoton (2019) on the development of catalysts based on activated carbon and laterites for the degradation of methylene blue by the heterogeneous Fenton process.

Table 4
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Table 4. BET specific surface area, total volume, and average pore diameter.

The catalyst thus prepared was used to degrade methyl orange dye by optimizing the percent degradation using the response surface methodology.

3.2 Catalytic degradation

The degradation of MO was studied by different processes, i.e., the homogeneous Fenton process (Fe(II) + H2O2), adsorption onto AC-PS, Fe(II), and AC-PS@FeII, and finally, heterogeneous Fenton (AC-PS@FeII + H2O2) in a solution of 50 mg/L (MO) at pH 2 with 60 min of stirring and 0.5 mL of H2O2, and the results are given in Figure 6.

Figure 6
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Figure 6. Degradation of methyl orange (MO) under different conditions at pH 2, 50 mg/L OM, and 150 g of AC-PS@FeII.

The results (Figure 6) indicate neither degradation effects nor adsorption when Fe(II) alone is used, a low removal efficiency of 5% for AC-PS@FeII, and a significantly higher removal efficiency of 16.60% for AC-PS alone. This low adsorption (∼5%) could be due to the occupation of the AC-PS cavities and obstruction of the active adsorption sites by magnetite particles, resulting in the low affinity of AC-PS@FeII for the MO molecules. When the mineralization potential of Fe(II) + H2O2 was examined, a removal efficiency of 66.81% was observed under similar conditions. This removal is due to the generation of hydroxide radicals, which leads to the oxidation of MO. Maximum removal is achieved at 99.86% (50 mg/L of MO) for the heterogeneous Fenton process using AC-PS@FeII + H2O2 as a catalyst. It is demonstrated that MO sequestration efficiency using heterogeneous Fenton catalysis exceeds the use of the other approaches.

3.3 Degradation of methyl orange by the heterogeneous Fenton process

The efficiency of AC-PS@FeII to degrade MO was optimized using the response surface methodology using solution pH (A), MO concentration (B), catalyst dosage (C), and contact time (D) as the input variables, and the results are hereby presented.

3.3.1 Optimization of the removal of methyl orange

AC-PS@FeII was used in the optimization studies based on the central composite experimental design of the response surface methodology since it exhibited the highest catalytic activity. Table 5 displays the design matrix with 27 runs conducted in a single block, together with the experimental and predicted responses. For each of the 27 experimental runs, the residue values are much smaller than the experimental and theoretical values, indicating that the experimental and theoretical values are reasonably approximated. This is supported by the near-unity R2 (96.60%) and R2adj (92.64%) values.

Table 5
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Table 5. Experimental design matrix and predicted values for the degradation of methyl orange in the presence of AC-PS@FeII

The quadratic mathematical model suitably represented the correlation between predicted values (Eq. 9) and the experimental values (Eq. 10).

3.3.1.1 Model with coded values of variables of the design of experiments
Degradationefficiencycoded=42.3335.46A5.92B+2.4C+2.03D+1.58AB0.4725AC+1.03AD2.74BC0.5806BD+2.25CD+23.15A2+3.47B21.86C25.00D2.(9)

3.3.1.2 Model with actual values of variables of the design of experiments

DegradationefficiencyActual=123.73139.6844A0.77711B+0.316139C+1.68612D+2.57214A2+0.0211094A*B0.00314986A*C+0.0229618A*D+0.00555659B20.00219411B*C0.00154815C*B0.00154815B*D0.000743133C2+0.00300074*C*D0.0222188D2.(10)

These equations have terms with negative and positive coefficients. A positive coefficient indicates that the factor or interaction concerned has a synergistic effect on the response. When one of such parameters is increased, an increase in the degradation rate, and otherwise, a decrease in the degradation rate is observed. Contrarily, a negative coefficient indicates that the factor has an antagonistic effect on the degradation rate. Its increase leads to a reduction in the rate of degradation and a reduction in the factor that favors it (Kouotou et al., 2021).

It follows that pH, concentration, pH–mass interaction, concentration–mass, concentration–time, mass–mass, and time–time have antagonistic effects, while mass, time, pH–pH interaction, pH–time, concentration–concentration, and mass–time have synergistic effects on the degradation rate.

Of all these interactions, the significant interactions could be determined by the analysis of variance (ANOVA). The probability plot (Figure 7) illustrates a close relationship between the responses predicted by the model and those found empirically, in addition to the values of R2 and R2adj that demonstrate the validity of this model. These results are confirmed by the relationship between the experimental and predicted values R2 (96.60%) and R2adj (92.63%), showing good proximity between the values predicted by the model and those obtained experimentally. Table 6 lists the best process conditions for the highest response (degradation efficiency) with the associated error value.

Figure 7
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Figure 7. Comparison of predicted and actual values for the degradation efficiency (%) of methyl orange.

Table 6
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Table 6. Predicted and experimental values for the degradation efficiency of methyl orange under the optimal condition.

3.3.2 ANOVA

ANOVA makes it possible to evaluate the influence, if any, of different factors and their interactions and verify the validity of the mathematical model. The ANOVA data of the model are given in Table 7:

Table 7
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Table 7. Analysis of variance for the quadratic model of the degradation efficiency of methyl orange.

For this analysis, the probability p was used to evaluate the significant effects of the factors and their interaction, and the indicator of the fineness of the second-order polynomial model obtained is the value of the coefficient of determination, R2. A factor or an interaction between factors is said to be significant when the probability p is less than 0.005 (p < 5%). In addition, the value of the coefficient of determination must be close to 1 (Kimouche, 2008). The results are given in Table 7. The degradation efficiency was significantly (p < 0.05) affected by the solution pH and the initial concentration of the dye. The solution pH alters the surface chemistry of the catalyst and, hence, the activity of the catalytically active sites. The initial concentration controls the mass gradient of the dye across the boundary layer to the catalyst surface and the radicals and accessibility to the limited catalyst. Beyond 50 mg/L, the dye concentration exceeds the available radicals, leading to decreased degradation efficiency. Uncharacteristically, the catalyst dosage had no statistically significant effect on the degradation efficiency. This suggests that the increase in the adsorbent dosage resulted in the degradation of the finite amount of H2O2 to O2 and the concomitant quenching of OH* radicals by Fe2+ ions in the solution (Dat et al., 2023).

3.3.3 Response surfaces

Figure 8 shows in 3D the effect of two variables on the degradation efficiency when the other variables are fixed at zero. A relative significant interaction was observed between the initial dye concentration and pH. A decrease in dye concentration and an increase in pH favored the degradation efficiency. In the literature, the removal efficiency of dyes using the heterogeneous Fenton process is dependent on pH. A pH range of 2–3 is often optimal for Fenton degradation because complexes and insoluble ferric hydroxide form in the solution at pH values above 3, and the quantity of OH radicals needed for the oxidation of the dye is significantly reduced, which explains the notable decrease in the percentage degradation obtained with higher pH values (Hassan and Hameed, 2011; Muhammad and Mashi, 2020; Ngankam et al., 2020). Fewer investigations, however, demonstrate that high yields of degradation at pH levels (in an acidic medium with pH 2 and 4) result from the impregnation of magnetic particles in the form of iron oxides (Figure 8). The optimum process conditions were identified from the 3D model plots. The optimal degradation conditions were as follows: 0.2 g/50 mL of AC-PS@FeII, the concentration of the pollutant at 50 mg/L, and pH = 2 at a contact time of 50 min for a degradation rate of 99.22%.

Figure 8
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Figure 8. Effects of pH, adsorbate concentration (mg/L), adsorbent dose (mg), and time (min), and their interactions on the removal efficiency (%) of methyl orange.

3.4 Kinetic studies of degradation

3.4.1 First- and second-order kinetics of methyl orange degradation

Determining the kinetics of organic pollutant degradation and H2O2 decomposition is a challenging task since numerous mechanisms can alter the apparent rate of the Fenton reaction (Bopda et al., 2022). To simplify, the Fenton process degradation reaction of an organic chemical can be characterized by a pseudo first-order kinetic rule (Eq. 10a) that assumes a quasi-stationary concentration of hydroxyl radicals created in the medium.

dCdt=kClnC0Ct=kt.(10a)

The second-order kinetic model (Eq. 11) was also used to describe the degradation of an organic dye by the Fenton process (Kenda et al., 2023):

dCdt=kC21Ct1C0=kt.(11)

The linear regression of the experimental points can be used to determine the kinetic rate constant by tracking the pollutant degradation over time. Only at the beginning of the reaction, before the substantial intermediates have formed, can the kinetic parameters be determined (Mafo et al., 2023):

The pseudo first- and pseudo second-order kinetics were studied, and the results are presented in Figures 9, 10, respectively. Table 8 presents the first- and second-order kinetic parameters. Figure 9 presents the pseudo first-order kinetic model applied to the degradation of methyl orange on ferromagnetic activated carbon.

Figure 9
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Figure 9. Pseudo first-order kinetic model applied to the degradation of methyl orange on ferromagnetic activated carbon.

Figure 10
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Figure 10. Pseudo second-order kinetic model applied to the degradation of methyl orange on the ferromagnetic activated carbon.

Table 8
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Table 8. Kinetic parameters of methyl orange degradation.

As shown in Table 8, the pseudo first-order model best described the degradation kinetics of the methyl orange dye since the coefficient of determination was closest to unity (R2 = 0.936).

3.5 Comparison with other catalysts

Table 9 presents data from the literature on the elimination of some dyes by different heterogeneous Fenton catalysts for comparison with those obtained with AC-PS@FeII. This experiment made it possible to have optimal degradation conditions, such as 200 mg of ferromagnetic activated carbon, the concentration of the pollutant at 50 mg/L, and pH = 2 at a contact time of 50 min for a degradation rate of 99.22%.

Table 9
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Table 9. Comparative results of dyes removed by various heterogeneous Fenton processes based on different media in recent years.

3.6 Characterization of the material after degradation

After degradation, the exhausted material was analyzed to evaluate any chemical changes. Figure 11A shows the results of the EDX analysis. These two figures show that the percentages of the elements are not identical. The change in the carbon percentage is from 42.54% to 49.85. The decrease in the percentage of iron is attributed to the reaction between iron and H2O2 for the production of hydroxyl radicals in the medium for the elimination of methyl orange in an aqueous medium. The SEM analysis (Figures 11A, B) shows that the two materials AC-PS@FeII-A and AC-PS@FeII-B have the same surfaces. This shows that the use of the CA-FeII material for water treatment does not affect surfaces too much, although the percentages of the elements are slightly modified.

Figure 11
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Figure 11. SEM and EDX images of AC-PS@FeII (A) before and (B) after methyl orange degradation.

3.7 Stability and reusability of the catalyst

The stability and reusability of the material are important factors in catalysis. The degradation of methyl orange was repeated four times using the same catalyst. The spent catalyst was recoverable using a simple magnet. The same degradation of methyl orange is observed without the loss of catalytic activity during the first two cycles and a slight loss of activity during the third and fourth cycles (Figure 12). The stability and efficiency of the material (AC-PS@FeII) were substantially lost after the third cycle. This is attributed to the decrease in the reactive iron content.

Figure 12
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Figure 12. Four cycles of MO degradation by AC-PS@FeII

3.8 Mechanism of degradation of methyl orange

The reaction pathway (Figure 13) shows the proposed reaction mechanism for the Fenton process elimination of methyl orange from the aqueous solution:

Figure 13
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Figure 13. Degradation mechanism of methyl orange.

Figure 13 shows the degradation pathway of methyl orange by the Fenton process, showing the formation of intermediates during the degradation process. The process included the following steps: step 1 shows that methyl orange degradation occurs through the cleavage of the azo group connecting two aromatic rings. The azo group—N=N—can convert to amines when adsorbed on the iron surface; step 2 shows two compounds that can correspond to benzenesulfonic acid and aniline; step 3 corresponds to the formation of benzene and phenol. This shows that benzene can be a stable intermediate during the reaction; and step 4 shows the formation of CO2 and H2O, confirming the complete degradation of the dye. The mechanism is consistent with that described by Gomathi Devi et al. (2008). However, in the absence of mass spectrometry data for the identification of intermediates, the mechanism could not be validated.

4 Conclusion

The objective of the present work was to prepare a ferromagnetic activated carbon from PSs for the Fenton-type degradation of MO with optimized textural properties and corresponding synthesis conditions. Based on the iodine indexes, KOH-activated carbon adsorbents exhibited higher porosity than the H3PO4-activated counterparts. The physicochemical characterizations of the pristine activated carbon (AC-PS) and the ferromagnetic activated carbon (AC-PS@FeII) showed a decrease in the surface area and pore volume due to the precipitation of magnetite particles. Heterogeneous Fenton catalytic degradation of MO using AC-PS@FeII exhibited higher degradation capability than adsorption using AC-PS and iron nanoparticles. The influence of parameters such as catalyst mass, pH, contact time, and pollutant concentration was studied, and the degradation experiment was optimized using RSM design. The optimal degradation conditions were as follows: 0.2 g/50 mL of AC-PS@FeII, the concentration of the pollutant at 50 mg/L, and pH = 2 at a contact time of 50 min for a degradation rate of 99.22%. The results of recyclability revealed a slight decrease in degradation capacity after four cycles, which showed that AC-PS@FeII is a potential candidate as a hetero-Fenton catalyst for water treatment.

Data availability statement

The original contributions presented in the study are included in the article/Supplementary Material; further inquiries can be directed to the corresponding author.

Author contributions

JN: project administration, resources, and writing–review and editing. JM: formal analysis, methodology, software, validation, visualization, and writing–review and editing. DT: data curation, formal analysis, software, visualization, and writing–review and editing. SM: visualization, software, and writing–original draft. CF: conceptualization, methodology, validation, visualization, and writing–review and editing. MC: data curation, formal analysis, software, and writing–review and editing. PT: conceptualization, supervision, validation, visualization, writing–original draft, and writing–review and editing.

Funding

The author(s) declare that no financial support was received for the research, authorship, and/or publication of this article.

Conflict of interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Publisher’s note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

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Keywords: ferromagnetic activated carbon, methyl orange, Heterogeneous Fenton, peanut shells, pyrolysis

Citation: Ndongmo JN, Mabou JL, Tchuifon Tchuifon DR, Makota S, Fotsop CG, Conde M and Tchieta PG (2024) Synthesis and characterization of peanut shell-derived ferromagnetic activated carbon: application in the Fenton process for the degradation of methyl orange. Front. Environ. Chem. 5:1375705. doi: 10.3389/fenvc.2024.1375705

Received: 26 January 2024; Accepted: 08 April 2024;
Published: 29 May 2024.

Edited by:

Benton Otieno, Vaal University of Technology, South Africa

Reviewed by:

Stephen Otieno, Maseno University, Kenya
Saheed Olalekan Sanni, University of Pretoria, South Africa

Copyright © 2024 Ndongmo, Mabou, Tchuifon Tchuifon, Makota, Fotsop, Conde and Tchieta. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Pierre Gerard Tchieta, pgtchieta@yahoo.fr

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.