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ORIGINAL RESEARCH article

Front. Earth Sci., 07 October 2021
Sec. Economic Geology
This article is part of the Research Topic New Advances in Geology and Engineering Technology of Unconventional Oil and Gas View all 24 articles

Research on Minimum Miscible Pressure Between Crude Oil and Supercritical Carbon Dioxide System in Ultra-Low Permeability Reservoir by the Long-Slim-Tube Experiment Method

Guangjuan Fan,Guangjuan Fan1,2Yuejun Zhao,
Yuejun Zhao3,4*Xiaodan ZhangXiaodan Zhang3Yilin LiYilin Li3Hao ChenHao Chen3
  • 1School of Earth Sciences, Northeast Petroleum University, Daqing, China
  • 2Key Laboratory of Oil and Gas Reservoir Formation Mechanism and Resource Evaluation of Heilongjiang Province, Northeast Petroleum University, Daqing, China
  • 3Department of Petroleum Engineering, Northeast Petroleum University, Daqing, China
  • 4Key Laboratory of Enhanced Oil Recovery (Northeast Petroleum University), Ministry of Education, Daqing, China

Carbon dioxide (CO2) injection has become an important technology to enhance oil recovery in ultra-low permeability reservoirs. Compared with other CO2 flooding technologies, CO2 miscible flooding has a better development effect, and the minimum miscible pressure (MMP) is a key parameter to realize miscible flooding. Therefore, it is very important to accurately predict the MMP. The prediction methods of MMP generally include laboratory experiment method and theoretical calculation method. In this study, a long-slim-tube displacement experiment method was used to determine the MMP in the study area, and the experimental temperature and pressure were consistent with those under reservoir conditions. The research results show that the recovery ratio increased gradually with the increase of experimental pressure, but the increase amplitude gradually decreased. According to the relation curve between crude oil recovery ratio and experimental displacement pressure, when the experimental pressure was larger than 29.6 MPa, the recovery ratio did not increase significantly with the increase of displacement pressure, which indicates that the interfacial tension between crude oil and CO2 disappeared under this pressure and they reached a miscible state. It is speculated that the MMP between crude oil and CO2 system in the study area predicted by the long-slim-tube displacement experiment method was 29.6 MPa. The results of this study help to realize miscible flooding in ultra-low permeability reservoirs and thus enhance oil recovery.

Introduction

Enhanced oil recovery (EOR) by carbon dioxide (CO2) injection has been widely applied by the U.S., Russia, Canada, China, and other countries (Mogensen, 2016; Azizkhani and Gandomkar, 2020). CO2 injection applies to most ultra-low permeability oilfields. Compared to other gas injection technologies, CO2 injection has the merits of significantly enhanced oil recovery and low cost, so it is widely used (Jalilov et al., 2017; Kolster et al., 2017; Oschatz and Antonietti, 2018; Zhou et al., 2018; Chen et al., 2020). At the same time, some CO2 can be stored underground by CO2 flooding to reduce greenhouse gas emissions (Qin et al., 2015; Ahmadi et al., 2017; Birdja et al., 2019; Zhang et al., 2020a). In this regard, CO2 flooding has a broad application prospect in the context of energy shortage, energy conservation, and emission reduction (Guo et al., 2017; Berneti and Varaki, 2018; Mutailipu et al., 2019; Gong et al., 2020). Laboratory and field tests have shown that CO2 miscible flooding is superior to immiscible flooding in enhancing oil recovery for light oil and middle viscosity crude oil (Wu et al., 2015; Shao et al., 2020; Wu et al., 2020), and the minimum miscible pressure (MMP) is a key parameter to realize miscible flooding. Therefore, it is very important to accurately predict the MMP.

The determination methods of MMP generally include laboratory experiment method and theoretical calculation method. Laboratory experiment methods cover long-slim-tube displacement experiment method, interfacial tension method, rising bubble apparatus (RBA) method, and vapor density method. Theoretical calculation methods are mainly empirical formula method, equation of state method, and simulation calculation method (Zhang et al., 2008; Yang et al., 2019; Zhang et al., 2020b; Kaufmann and Connelly, 2020).

Long-Slim-Tube Displacement Experiment Method

This method is an effective one-dimensional flow displacement experimental model. When the pore size of the porous medium is very small, viscous fingering will be offset by lateral diffusion. The repeated accurate results can be given by the slim-tube experiment method. Ultimate recovery factors obtained from the displacement experiments are plotted into a curve, and the turning point in the curve is determined as the pressure at which dynamic miscibility appears for the first time (Han et al., 1989; Zuo et al., 1993; Yi, 2000; Li et al., 2002; Hao et al., 2005).

Interfacial Tension Method

From 1965 to 1989, Benham, Stalkup, Holm, Lake, and other scholars believed according to their research results that when the fluids mix at any ratio and reach miscibility, interface between fluids will disappear, that is, the interfacial tension becomes zero. When the interfacial tension under different gas components and different pressures is determined by an interfacial tension tester, and the interfacial tension is extrapolated as zero, the corresponding pressure is the minimum miscible pressure (MMP) (Zhang et al., 2006; Peng et al., 2007; Gunde et al., 2010; Ghorbani et al., 2014; Li et al., 2016).

RBA Method

Determining the MMP with this method was proposed by Christiansen and Kim in 1986. This method has the characteristics of short determination period and relatively low instrument requirements, allowing direct observation of the miscible process; the MMP is determined based on the shape and movement distance of the bubble, rather than the pressure associated with recovery ratio (Elsharkawy et al., 1996; Dong et al., 2001).

Vapor Density Method

This is a dynamic test method proposed by Harmon and Grigg in 1988 (Richard and Reid, 1988). It has the characteristics of short time and low cost. It directly determines the relationship between the density and pressure of injected gas-rich phase and confirms the MMP of miscible gas and crude oil using the dissolution characteristics of gas and oil.

Empirical Formula Method

It is a simple and fast theoretical method for calculation and often used to predict the MMP. Scholars have proposed many empirical formulas according to different applicable conditions (Yuan et al., 2005; Ye, 2009; Li et al., 2012), including MMP (pmm) correlation (Ye, 2009), National Petroleum Council (NPC) method (Ye, 2009), Holm and Josendal correlation (Li et al., 2012), Mungan correlation (Yuan et al., 2005), Glaso empirical formula (Glaso, 1985), Johnson and Pollin (JP) empirical formula (Johnson and Pollin, 1981), the Petroleum Recovery Institute empirical formula (Johnson and Pollin, 1981), Cronquist empirical formula (Cronquist, 1978), Yellig–Metcalfe correlation (Yellig and Metcalfe, 1980), empirical formula by ORR and SILVA (1987), empirical formula by Alston et al. (1985), and so on. The empirical formula method is simple and fast in calculation, but because the parameters examined are different and have their respective applicable scope, there are differences in prediction accuracy. In the practical application, the appropriate formula should be selected according to the actual situation of the reservoir.

Equation of State Method

This is a numerical method based on the system phase equilibrium theory and the equation of state. By studying the relationship between phase behavior and miscible function of the CO2–crude oil system, we can get the bubble point value of the system and then obtain the MMP value of the system (Guo et al., 1999; Sun et al., 2006; Ye et al., 2012; Fazlali et al., 2013). The equations of state for calculating the MMP include Peng–Robinson equation of state (PR-EOS) (Guo et al., 1999; Ye et al., 2012), Nasrifar–Moshfeghian equation of state (NM-EOS) (Fazlali et al., 2013) and modified statistical associating fluid theory equation of state (mSSAFT-EOS) (Sun et al., 2006). The MMP can be calculated quickly and accurately with the equation of state method, but there is no clear judgment criterion for the miscible function, so it needs to be considered comprehensively according to the actual reservoir conditions and fluid characteristics in calculation.

Simulation Calculation Method

The method includes phase behavior simulation calculation method and artificial intelligence algorithm (Chen, 2016). In the phase behavior simulation calculation method, the effect of CO2 gas injected into the reservoir on crude oil properties is investigated by the phase behavior simulation technology, then the parameters of equation of state are adjusted by fitting PVT experimental data to establish a phase state model that conforms to the real fluid, and finally the MMP of oil and gas system is calculated by simulating the multistage contact experiment process. Artificial intelligence algorithm is a new MMP predicting method in recent years, which mainly includes artificial neural network (ANN) method, genetic algorithm (GA), particle swarm optimization (PSO), ant colony algorithm (ACA), simulated annealing algorithm (SAA), least-squares support vector machine (LSSVM) (Shokrollahi et al., 2013; Alomair and Iqbal, 2014; Rostami et al., 2018), and gene expression programming (GEP) (Tatar et al., 2013; Kamari et al., 2015; Tian et al., 2020). Compared with other numerical methods, the artificial intelligence method has the unique ability to identify the implicit linear or nonlinear relationship between input variables and target output values and a large number of parallel operations; it has a high prediction accuracy and is capable of processing large amounts of data in parallel. However, as the prediction process is realized by multiple conversion calculations and programming of input parameters, the internal correlation between each input parameter and MMP cannot be intuitively observed.

Among all the prediction methods, the long-slim-tube displacement experiment method has been widely used and recognized by researchers and scholars (Han et al., 1989; Zuo et al., 1993; Yi, 2000; Li et al., 2002; Hao et al., 2005; Zhang et al., 2008; Ekundayo and Ghedan, 2013; Zhang and Gu, 2015; Yang et al., 2019). The long-slim-tube displacement experiment can be operated repeatedly. Compared with other methods, this method is more aligned with the characteristics of oil and gas displacement process in the porous medium of crude oil reservoir. Moreover, it can greatly eliminate the influence of unfavorable factors such as heterogeneity, mobility ratio, viscous fingering, and gravity separation of lithology. Therefore, the long-slim-tube displacement experiment method was chosen to determine the MMP in the study area.

Determination of Minimum Miscible Pressure

Experimental Material

The crude oil used in the experiment was the simulated crude oil prepared with the ground crude oil and natural gas in the study area according to formation conditions and fluid characteristics. The experiment temperature was 108.5°C. When the temperature and pressure of the formation were 108.5°C and 23.8 MPa, the viscosity of crude oil was 1.88 mPa s. The molecular weight of C7+ in crude oil composition was 347.29 g/mol, and the density of C7+ was 0.8971 g/cm3. The composition data of crude oil components are shown in Table 1. The purity of CO2 gas was 99.9%, and its properties were exactly the same as the gas injected in the study area.

TABLE 1
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TABLE 1. The composition data of crude oil components.

Preparation of the Formation Oil Sample

The experimental formation oil was prepared with ground oil and natural gas. Preparation process: pour a certain amount of ground oil into the high pressure physical instrument PVT barrel, seal it and heat it up to the formation temperature, then add the gas into the PVT barrel at the saturation pressure, stir and increase pressure to the formation pressure, and measure the saturation pressure of crude oil and the dissolved gas–oil ratio. If the saturation pressure and the actual formation oil saturation pressure are not equal, we should adjust the amount of dissolved gas in the PVT barrel until the saturation pressure and gas–oil ratio measured are equal to that of the formation oil (Li, 2006; Lewis, 2008; Abdalla et al., 2014; Adekunle, 2014).

Experimental Apparatus

The experimental apparatus mainly included (Yang et al., 2015; Han et al., 2016; Fathinasab et al., 2018) the piston container of simulated crude oil, the piston container of CO2, the piston container of formation water, slim tube filled with quartz sand particles, back pressure control valve, gas flowmeter, liquid flowmeter, etc. The sketch of experimental apparatus and flow chart are shown in Figure 1.

FIGURE 1
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FIGURE 1. The sketch of long-slim-tube displacement experimental apparatus.

The injection pump was ISCO full automatic pump, with working pressure between 0 and 70 MPa and accuracy of 0.01 ml. The working pressure range of back pressure control valve was −70 MPa. The long slim tube was a one-dimensional artificial porous medium spiral stainless steel coil tightly filled with approximately 200 meshes of pure quartz sand. The accuracy of gas flowmeter was 1 ml. The highest temperature of thermostat was 200°C. The experimental parameters are shown in Table 2.

TABLE 2
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TABLE 2. Basic parameters of the long-slim-tube displacement experimental model.

Experimental Procedure

The experiment was carried out in accordance with the petroleum and natural gas industry standard of the People’s Republic of China (Measurement Method For Minimum Miscibility Pressure By Slim Tube Test, 2016) (SY/T 6573-2016).

(1) Experiment preparation

Temperature setting: turn on the power switch of the thermostat to heat up. When the temperature is close to the formation temperature, start the constant temperature controller. After 3 h, the temperature can be completely maintained at the predetermined value.

Tube cleaning: saturate the slim tube model adequately with petroleum ether, and use high-pressure air to dry the petroleum ether.

CO2 introduction: open the pump and push the piston back to the top of the piston container to vent the gas in the container; inject the displacing gas CO2 into the piston container and close the valve.

Vacuumize the long slim tube, then fill the sand filling slim tube with formation water, and calculate the porosity.

Clean the formation water in the sand filling slim tube with toluene, and dry it in a thermostat to evaporate the toluene.

Fill the sand filling slim tube with simulated oil, inject the simulated oil into the slim tube model with the ISCO pump, and stop injection when 1.5 PV simulated oil was injected. Then, the injection and output of simulated oil were calculated, and the saturated oil injected into the tube was determined according to the volume difference, which is the end of the preparation process. Get ready for a displacement experiment.

2) Start the ISCO constant-pressure and constant-speed pump and increase the pressure of gas in the piston container to be 1∼3 MPa lower than the displacement pressure.

3) Raise the back pressure to the predetermined displacement pressure with a manual pump.

4) Open the pump at constant speed to inject CO2 for displacement, open the slim tube outlet valve, and adjust the gas pressure to make it equal to or slightly higher than the displacement pressure.

5) In the process of displacement, determine oil production, gas volume, and pump reading regularly as required and check oil sample saturation. When the cumulative volume injected into the pump is greater than 1.2 PV, stop the displacement and calculate the recovery ratio at this pressure.

6) At the end of the displacement process, start the cleaning process, inject the petroleum ether directly injected into the slim tube model, and keep the appropriate back pressure. Control the flow rate of petroleum ether in the slim tube properly, so as not to affect the cleaning effect. Close the outlet for 1–2 h, allow petroleum ether to fully contact with residual oil under high pressure dissolve residual oil in petroleum ether, and release it from the outlet. Repeat several times and discharge the mixture of petroleum ether and residual oil. When the components of the mixture and pure petroleum ether were basically the same, the residual oil in the model was determined to have been completely removed and fully saturated by petroleum ether. Then, high-pressure air was injected from the inlet to blow the remaining petroleum ether in the slim tube into the oil–gas separator, and dry the tube for next experiment.

7) Follow the abovementioned steps for displacement at the next pressure point.

In general, the MMP of a gas can be analyzed by measuring the recovery ratio at more than five pressure points. The experimental back pressures in experiment were 20, 25, 30, 35, 40, and 45 MPa. Then, the MMP was calculated according to the relationship between the recovery ratio and the experimental displacement pressure.

Experimental Result

Through the above experimental process, the data and relation curve of recovery ratio and CO2 injection amount at different experimental pressures are shown in Table 3 and Figure 2.

TABLE 3
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TABLE 3. The long-slim-tube displacement experimental data under different pressures.

FIGURE 2
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FIGURE 2. Relationship diagram between recovery ratio and CO2 injection amount under different pressures.

As seen from Table 3 and Figure 2, the recovery ratio increased with the increase of CO2 injection amount at different experimental pressures. When the experimental pressure was 20 and 25 MPa, the recovery ratio increased slightly after the CO2 injection amount was greater than 1.0 PV. When the experimental pressure was 30, 35, 35, and 40 MPa, the recovery ratio increased insignificantly after the CO2 injection amount was greater than 0.9 PV.

According to the experimental results, the recovery ratio by CO2 flooding under different experimental pressures can be obtained (Table 4).

TABLE 4
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TABLE 4. The long-slim-tube displacement experiment results of crude oil for injecting CO2.

The generally accepted criterion for miscible flooding in slim tube displacement experiment is that the recovery ratio is greater than 90% when the injection volume is 1.2 times the pore volume, and the displacement efficiency does not increase significantly with the increase of displacement pressure (Choubineh et al., 2016; KarimanMoghaddam and SaeediDehaghani, 2017; Ma et al., 2018; Ghorbani et al., 2019; Li et al., 2019; Yu et al., 2020). In Table 4, when the injected CO2 volume was 1.2 PV, the recovery ratio increased with increasing experimental pressure. When the experimental pressure was 20 and 25 MPa, the corresponding recovery ratio was lower than 90%, indicating that the CO2 flooding under these pressures was immiscible; when the experimental pressure was above 30 MPa, the corresponding recovery ratio was above 90%, indicating that the miscible flooding can be formed by CO2 flooding under the pressure of more than 30 MPa. According to the experimental results in Table 4, the relation curve between crude oil recovery ratio and experimental pressure when CO2 of 1.2 PV was injected was plotted (Figure 3). It can be seen from Figure 3 that the immiscible flooding stage and miscible flooding stage intersected at 29.6 MPa. When the experimental pressure was higher than 29.6 MPa, the recovery ratio did not increase significantly, which indicates that the interfacial tension between crude oil and CO2 disappeared under this pressure and they reached a miscible state. Therefore, the MMP between crude oil and CO2 system in the study area predicted by the long slim tube displacement experiment method was 29.6 MPa.

FIGURE 3
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FIGURE 3. The relation curve of recovery ratio and experimental pressure.

Conclusion

The crude oil used in the experiment was the simulated crude oil prepared with the ground crude oil and natural gas in the study area according to the formation conditions and fluid characteristics. The experiment was carried out in accordance with the petroleum and natural gas industry standard of the People’s Republic of China “Measurement Method for Minimum Miscible Pressure by Slim Tube Test” (SY/T 6573-2016). The experimental results show the recovery ratio increased with the increase of CO2 injection amount at different experimental pressures. When the experimental pressure was 20 and 25 MPa, the recovery ratio increased slightly after the CO2 injection amount was greater than 1.0 PV. When the experimental pressure was 30, 35, 35, and 40 MPa, the recovery ratio increased insignificantly after the CO2 injection amount was greater than 0.9 PV. When the experimental pressure was 20 and 25 MPa, the corresponding recovery ratio was lower than 90%, indicating that the CO2 flooding under these pressures was immiscible; when the experimental pressure was above 30 MPa, the corresponding recovery ratio was above 90%, indicating that the miscible flooding can be formed by CO2 flooding under the pressure of more than 30 MPa. The relation curve between recovery ratio and experimental pressure was plotted, and it shows that the oil recovery at CO2 injection of 1.2 PV increased with the increase of experimental pressure, and the immiscible flooding stage and miscible flooding stage intersected at 29.6 MPa. When the experimental pressure was higher than 29.6 MPa, the oil recovery did not increase significantly. Therefore, the MMP between crude oil and CO2 system in the study area determined by the long-slim-tube displacement experiment was 29.6 MPa. The results show that miscible flooding can be formed in the study area when the reservoir pressure is greater than 29.6 MPa; otherwise, it is impossible to achieve miscible flooding. The research results are applicable to oilfields with similar crude oil properties and CO2 properties.

Data Availability Statement

The original contributions presented in the study are included in the article/Supplementary Material; further inquiries can be directed to the corresponding author.

Author Contributions

GF and YZ contributed to conception and design of the study. XZ and YL organized the database. YZ, XZ, YL, and HC carried out the long-slim-tube displacement experiment. XZ, YL, and HC performed the statistical analysis. GF and YZ wrote the first draft of the manuscript. GF, YZ, XZ, YL, and HC wrote sections of the manuscript. All authors contributed to manuscript revision and read and approved the submitted version.

Funding

This work was financially supported by the National Natural Science Foundation of China (42002154 and 51834005), the Natural Science Foundation of Heilongjiang Province (E2016008 and QC2016055), the PetroChina Innovation Foundation (2020D-5007-0213), the Youths Science Foundation of Northeast Petroleum University (2019QNL-15), and the Open Fund Project of Heilongjiang Key Laboratory of Oil and Gas Reservoir Formation Mechanism and Resource Evaluation (KL20190101).

Conflict of Interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Publisher’s Note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

Acknowledgments

The authors would like to thank the editor and the reviewers of this paper for their valuable comments that helped improve the quality of the paper.

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Keywords: supercritical carbon dioxide, carbon dioxide flooding, long-slim-tube displacement experiment, minimum miscible pressure, enhanced oil recovery

Citation: Fan G, Zhao Y, Zhang X, Li Y and Chen H (2021) Research on Minimum Miscible Pressure Between Crude Oil and Supercritical Carbon Dioxide System in Ultra-Low Permeability Reservoir by the Long-Slim-Tube Experiment Method. Front. Earth Sci. 9:694729. doi: 10.3389/feart.2021.694729

Received: 13 April 2021; Accepted: 08 September 2021;
Published: 07 October 2021.

Edited by:

Shengnan Chen, University of Calgary, Canada

Reviewed by:

Zhezi Zhang, University of Western Australia, Australia
Liguo Zhong, China University of Petroleum, China
Yousef Kazemzadeh, University of Tehran, Iran
Milad Arabloo, Sharif University of Technology, Iran

Copyright © 2021 Fan, Zhao, Zhang, Li and Chen. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Yuejun Zhao, 89645472@qq.com

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