- 1Department of Nanomaterials Physicochemistry, Szczecin Faculty of Chemical Technology and Engineering, West Pomeranian University of Technology, Szczecin, Poland
- 2Nanores Sp. z o.o. Sp.k, Wroclaw, Poland
- 3Institute of Low Temperature and Structure Research, Polish Academy of Sciences in Wroclaw, Wroclaw, Poland
Since its discovery, graphene has been widely considered a great material that has advanced the Li-ion battery field and allowed development in its performance. However, most current graphene-related research is focused on graphene-based composites as electrode materials, highlighting the role of graphene in composite materials. Herein, we focused on a three-dimensional composite film with unique sandwich-type architecture based on ultrafast self-expanded and reduced graphene oxide (userGO) and exfoliated WS2. This strategy allows non-active agents [e.g., carbon black and poly (vinylidene fluoride)] free electrodes in LIBs in the form of a film. The ultra-quick exothermal nature of the USER reaction allows the rapid release of internally generated gases to create highly porous channels inside the film. Hence, the improved Li-ion transport in the LIBs boosted the electrochemical performance of both film components (ex-WS2 and reduced graphene), resulting in a high specific capacity of 762 mAh/g at .05 A/g and high Coulombic efficiency (101%) after 1,000 cycles. Overall, userGO showed the highest capacity at a low current, and ex-WS2 provided a higher reversible capacity. These results showed that the expanded graphene layer is an excellent shield for ex-WS2 to protect against pulverization, promoting both stability and capacity.
1 Introduction
With ever-increasing global energy demands and allied to efforts to reduce the use of fossil fuels and eliminate air pollution, it is essential to provide efficient, cost-effective, and environmentally friendly energy storage devices like lithium-ion batteries, supercapacitors or fuel cells (Sengupta and Kundu, 2020). Lithium-ion batteries (LIBs) are predominant energy storage systems used in portable devices, electrical vehicles, and other applications because of their high energy density and long cycling performance (Li et al., 2022). Many researchers have focused on the development of various electrochemically active materials, including silicon, metal oxides, and transition metal disulfides and their composite materials as anode materials for LIBs (Bates et al., 2000; Ali et al., 2022). In the last decade, transition-metal dichalcogenides (TMDs) have received attention as electrode materials for Li-ion batteries owing to their high electronic conductivity, superior specific capacity, marvelous structural stability, and environment benignity (Shin et al., 2021). The interlayer structure of TMDs comprises three stacked atom layers (X–M–X) held together by van der Waals forces between the transition metal (M) and the chalcogenide anions (X), allowing easy Li+ ion insertion/de-insertion (Chen H et al., 2020). In particular, the WS2 nanomaterials have attracted attention and have been utilized as solid lubricant photosensitive films and super shock absorbers. Additionally, WS2 has a superior volumetric energy density (3,248 mAh cm−3) due to its large density (7.5 g cm−3); these advantages make WS2 favorable for LIBs. However, the electron conductivity of tungsten disulfide is too low, which could lead to rapid capacity fading and poor rate performance when used as the anode material (Feng et al., 2007; Kartick et al., 2014). Therefore, conductive additives based on carbon materials such as graphene, reduced graphene oxide, single-/multi-walled C nanotubes, and pyrolytic C, which enhance the electrochemical performance without side reactions involving Li-ion-batteries, have been used to enrich WS2-based electrodes. For example, Li et al. (2016) described a nanocomposite of WS2 and Super P carbon black (WS2/C) as an anode material for Na-ion batteries (NIBs) and LIBs. The resulting anode exhibited a significantly enhanced electrochemical performance compared to that of a pristine WS2 anode, which could be attributed to the high conductivity of Super P carbon black in cycling. Ren et al. (2018) successfully fabricated the foam structure of WS2/single-wall carbon nanotube nanocomposites, which delivered a reversible capacity (∼688 mAh g−1) for 1,000 cycles at 0.1 A g−1. Many researchers have focused on graphene, which is a perfect compound material with advanced electrochemical characteristics and mechanical strength. The similar 2D structures of graphene and layered WS2 maximize their geometrical compatibility and the possibility of stronger component interactions, leading to favorable outcomes. Zhou et al. (2016a) presented a one-pot method for the synthesis of a WS2/reduced graphene oxide (rGO) composite, which dramatically improved battery performance. The WS2/rGO anode showed a stable discharge capacity of 431.2 mAh/g at a current density of 0.1 A/g after 100 cycles, which could be improved.
Herein, we propose a conceptually new and facile method to fabricate a novel three-dimensional composite with unique sandwich-type architecture based on exfoliated WS2 and ultrafast self-expanded and reduced graphene oxide (userGO). This molecular nanostructure served as a non-active agent-free electrode in LIBs in the form of a film to promote its electrochemical response compared to the composite based on exfoliated WS2 with conventionally thermally-reduced GO in an oven. The integration of WS2 and userGO into a composite was accomplished using the layer-by-layer vacuum filtration technique (Cheng et al., 2019) with precise concentrations of the respective components followed by the ultrafast and self-expanded reduction (USER) reaction occurring in the glovebox under an inert gas atmosphere at 350°C (Chen Y. W et al., 2020). The highly exothermic character of the USER reaction immediately starts from the touchpoint and rapidly spreads across the whole film, changing its color from grey to black. The ultra-quick nature of the USER reaction allows it to propagate easily on the WS2/userGO film from a single point of contact. These internally generated gases were rapidly released from the WS2/GO film to create highly porous channels inside the film to increase the film thickness and expansion. The modified WS2/userGO film showed superior electrochemical performance owing to the effective exothermal USER reaction method to generate increased distances between sandwich structures to improve ion transport in LIBs.
2 Experimental methods
2.1 Synthesis of graphene oxide (GO)
In the typical procedure, graphene oxide (GO) was produced from pure graphite powder using a modified Hummers method (Marcano et al., 2010). In this method, concentrated sulfuric acid and orthophosphoric acid (120:15 mL) were added to a mixture of KMnO4 (6 g) and graphite (1 g). This mixture was stirred for 24 h at 50°C until the solution became dark green. To eliminate excess KMnO4, 150 ml of hydrogen peroxide (H2O2) was dropped slowly, stirred for 10 min, and filtered using a polycarbonate membrane. The solid product was washed with water, 30% HCl, and ethanol twice before vacuum drying for 12 h.
2.2 Exfoliation of WS2 (ex-WS2)
Few-layered WS2 nanosheets were obtained by ultrasound-assisted liquid exfoliation using N-methylpyrrolidone (NMP) as a solvent. Briefly, bulk WS2 (1 g) and NMP (100 mL) were dispersed by sonication and stirred for 5 h at 35°C. The mixture was then centrifuged and the supernatant replaced with fresh NMP. The obtained product was centrifuged, washed with ethanol several times, and dried in a vacuum at 80°C.
2.3 WS2/userGO film preparation
WS2/GO films were synthesized using a microfiltration set. In the typical procedure, GO (15 mg) was dispersed in distilled water (500 ml) and 15 mg of WS2 was dispersed in ethanol (300 mL) via sonication. Three ex-WS2:GO dispersions with 1:1, 1:2, and 2:1 weight ratios were obtained, respectively. Next, the mixture was poured into the filtration set (You et al., 2013). The obtained ex-WS2/GO films were dried at 25°C overnight. The freestanding films were placed in the glovebox in an argon atmosphere. When the respective ex-WS2/GO film was initially put into contact with a 350°C hotplate, the USER reaction happened immediately from the touchpoint and quickly spread across the whole film. During this reaction, the color of the film changed immediately from grey to black. Expanded thickness, smoke, and sparks from the films were also observed. The resulting samples were named WS2/userGO1 (1:1), WS2/userGO2 (1:2), and WS2/userGO3 (2:1).
2.4 Characterization
TEM images were taken directly on sample-drop-casted Cu grids with a carbon film using a TECNAI F30 microscope at 200 kV. The surface topologies of the composite components were determined by AFM imaging on Si wafers using a Nanoscope V Multimode 8 instrument. Postprocessing of the AFM data was performed using the included software. The samples for TEM and AFM were made by dispersing the samples in isopropyl alcohol and in a mixture of isopropyl alcohol and water (20:1), respectively, followed by sonication for 30 min and drying for 24 h. To determine the morphology of the obtained samples, scanning electron microscopy (SEM) was performed on an SEM/Ga-FIB FEI Helios NanoLabTM 600i dual beam microscope. X-ray diffraction (X-ray diffractometer Philips X’Pert PRO, PANalytical B.V., Kα 1 = 1.54056 Å) was used to investigate the film structures. Raman spectroscopy was applied (InViaRenishaw) for the characterization of the samples (785 nm laser).
2.5 Electrochemical measurements
Thin electrodes (∼12 mm) composed only of active material (WS2/userGO-based films) in three different ratios were cut out. No binding/conductive agents nor any substrate were required. However, reference ex-WS2 electrodes were prepared in the form of tablets with the addition of carbon black (CB) and poly (vinylidene fluoride) (PVDF) in a 4.5:4.5:1 ratio, respectively. Before assembling the half-cells, the electrodes were dried in a vacuum at 100°C overnight. The cells were then assembled in a half-cell configuration. Metallic lithium acted as reference and counter electrode (cathode) and the prepared films were used as working electrodes (anode). The coin cells were assembled inside a glovebox filled with argon (MBraun UNILab PLUS SP). Before the electrochemical measurements, the cells were attached to the potentiometer (Biologic VMP3) for 8 h to apply the open-circuit voltage (OCV) technique. Galvanostatic charge/discharge cycling was performed on 0–3 V vs. Li/Li+. Cyclic voltammetry (CV) was executed at a scan rate of 0.1 mV/s at room temperature. The impedance (EIS) was then tested in the frequency range from 100 kHz to 10 mHz. Galvanostatic cycling with potential limitation (GCPL) was used to determine the long-term stability (1,000 cycles at 0.1 A/g) and specific capacities of the cells at current densities of 0.05, 0.1, 0.2, 0.4, 0.6, 1, 2, 5 and 10 A/g and again at 0.05 A/g. The specific capacity was calculated based on the mass loading of the active materials.
3 Results and discussion
Successful preparation of few-layered WS2 and GO samples as shown in Scheme 1 were confirmed by TEM (Figures 1A, B) and AFM (Figures 1C, D). The TEM images of both film components exhibited flake-like structures typical for 2D materials. Moreover, the analysis indicated that the samples contained no impurities. The number of WS2 and GO layers was determined through high-profile analysis with AFM (Figures 1E, F). The flakes were typically 14 nm in height for WS2 and 5 nm for GO, which corresponded to approximately 20 and 7 layers of WS2 (Xu et al., 2017) and GO (You et al., 2013), respectively.
FIGURE 1. TEM and AFM images of (A) WS2, (B) GO, (C) WS2, and (D) GO and height profiles of (E) WS2 and (F) GO.
The morphologies of the cross-sections of the obtained films before and after the USER reaction with different ex-WS2 ratios were studied by SEM, as shown in Figures 2A–F. Before the USER reaction, the films were characterized by condensed and compact phases of GO (dark gray areas) and ex-WS2 (light gray areas). The ex-WS2 sheets were located between GO layers. After the USER reaction, the structure expanded. The release of the gases and internal expansion of the film structures created cavities in the GO structure. Additionally, larger distances were observed between the layers in both ex-WS2 and GO. Therefore, a more efficient lithiation/delithiation process was expected.
FIGURE 2. SEM images of WS2/userGO1 (A) before and (B) after the USER reaction; WS2/userGO2 (C) before and (D) after the USER reaction, and WS2/userGO3 (E) before and (F) after the USER reaction.
The crystal structure and phase purity of the synthesized molecular hybrids were verified and compared to exfoliated WS2 by XRD (Figure 3). The diffraction patterns of the three prepared samples were similar to those for ex-WS2. The diffraction peaks of the films with different components ratio located at 14.7°, 29.2°, 33.2°, 34°, 39.9°, 44.3°, 50°, 58.8°, 60.2°, 61° were assigned to the (002), (004), (100), (101), (103), (006), (005), (106), (108), and (112) planes of WS2, respectively (ICDD card no. 04-004-4224). Moreover, an intense and sharp (002) peak observed in the XRD pattern indicated that the WS2/userGO films were stacked together with a highly ordered packing (Vattikuti et al., 2016). Additionally, a clear shift of WS2 peaks to lower 2θ angles was observed in all WS2/userGO films compared to ex-WS2, indicating increased d-spacing in the ex-WS2 after the USER reaction. The USER reaction removes most of the oxygenated functionalities from the surface of the graphene oxide sheet, reducing the structure to graphene, which was detected in diffraction angles at 12°, 23°, 42° corresponding to (001), (002), and (100) planes (Supplementary Figure S1).
The Raman spectra for ex-WS2 and WS2/userGO films are shown in Figure 4. The Raman spectra for the samples were similar in range, from 150 to 800 cm−1. Two Raman scattering peaks at 417 cm−1 and 349 cm−1 were also detected. These two peaks [A1g(Γ) and E12g (Γ), respectively] are usually observed in the back-scattering configuration. In a backscattering geometry, these spectra include first-order modes at the Brillouin zone center [A1g(Γ) and E12g (Γ)] (Berkdemir et al., 2013). The remaining Raman bands were correlated with the second-order modes at the M point and were a combination or difference of bands coupled with the longitudinal acoustic mode LA(M). The LA(M) mode indicates the in-plane collective movements of the atoms in the lattice. The WS2/userGO-based films displayed several Raman modes characteristic of WS2. However, the relative intensities of the first and second-order modes of the films differed from those of the ex-WS2. The decreased band intensity may be associated with more efficient exfoliation, which might have occurred in the ex-WS2 layered structure during the USER reaction. The Raman spectra of the films showed two additional peaks characteristic of carbon materials. The D peak arising from the doubly resonant disorder-induced mode (∼1,323 cm−1) due to the stretching of the C–C bond and the G peak, a double phonon mode occurring due to the first-order scattering of the of the sp (Li et al., 2022) C atoms at the Brillouin zone center (∼1,600 cm−1). The films showed a prominent D peak, indicative of significant structural disorder due to the incorporation of WS2 flakes and the occurrence of USER reaction and is related to the sizes of the in-plane sp (Li et al., 2022) domains and defects (Dresselhaus et al., 2005).
The electrochemical performances of the WS2/userGO-based films and reference ex-WS2 were investigated using half-cells. In this configuration, metallic lithium acted as reference and counter electrodes, while the prepared materials acted as working electrodes. The five cycles of cyclic voltammetry (CV) of WS2/userGO-based films are presented in Figures 5A–C. All these plots showed three redox peaks: 1) at ∼ 2 V and 2) at ∼ 1.8 V, indicating the two-step reduction of W4+ to metallic W, as shown in Eq. 1, 2, respectively; 3) a peak at ∼2.5 V, confirming the oxidation of W to W4+ and, thus, the reformation of WS2 (Eq. 3). These findings verified the reversibility of the redox process in the charge/discharge tests (Shiva et al., 2013). Another signal at ∼0.5 V corresponded to irreversible SEI layer formation. Due to ex-WS2 pulverization upon charging/discharging, a higher amount of CB was added to an electrode to improve the stability of the reference ex-WS2 electrode (Figure 5D). However, the CV response of this reference film was less stable than that observed in the composite films, as shown by the better overlapping of the curves in the following cycles. The CV tests proved the excellent stability and electrochemical reversibility of the WS2/userGO-based films as lithium-ion storage. The CV test results showed that WS2/userGO1 had the highest potential for electrochemical energy conversion.
FIGURE 5. Cyclic voltammograms recorded over 0–3.0 V for (A) WS2/userGO1, (B) WS2/userGO2, (C) WS2/userGO3, and (D) ex-WS2.
Figure 6 shows the galvanostatic discharge/charge curves (GCD) of the WS2/userGO-based films and reference ex-WS2 electrode executed over 0.05 A/g. The initial charge/discharge specific capacities were 714/762, 624/645, 798/851, and 584/622 mAh/g for WS2/userGO1, WS2/userGO2, WS2/userGO3, and ex-WS2, respectively. Additionally, the initial specific capacities of all electrodes are shown in Table 1. The highest and lowest capacities were observed for WS2/userGO3 and the reference ex-WS2, respectively. These results suggested that the unique structure of userGO plays a greater role in lithiation yield compared to ex-WS2. This occurred mostly due to the expanded structure of userGO, which allowed a smoother de-/lithiation process. In the case of WS2/userGO-based electrodes (Figures 6A–C), the following cycles showed insignificant capacity fading due to the excellent stability of the userGO framework. The films exhibited plateaus at 2 and 1.8 V (in the discharge region), matching the two-step reduction of ex-WS2 into metallic tungsten. An oxidation plateau at ∼2.5 V corresponded to the reformation of ex-WS2 during charging. These plateaus were most detectable in the pristine ex-WS2 electrode (Figure 6D) and this analysis is analogous to the CV measurements. The presence of carbon black in the ex-WS2 electrode did not protect the device against a huge capacity drop. However, userGO not only protected the ex-WS2 from structure degradation upon charging/discharging but also further increased the capacity than when CB was introduced to the ex-WS2 reference electrode.
FIGURE 6. Charge/discharge profiles recorded over .05 A/g for (A) WS2/userGO1, (B) WS2/userGO2, (C) WS2/userGO3, and (D) ex-WS2.
The rate performances of WS2/userGO-based films and ex-WS2 are depicted in Figure 7. The tests were performed at 0.05, 0.1, 0.2, 0.4, 0.6, 1, 2, 5, and 10 A/g current densities, with reversible capacity at 0.05 A/g. Although WS2/userGO1 did not show the highest capacity, it was the most electrochemically durable material; its capacity remained the highest at high current densities among all the samples. Moreover, it showed excellent reversible capacity, keeping 86% of the initial capacity at 0.05 A/g. WS2/userGO2 showed decreased capacity in low-to-high performance, although the reverse capacity retained 89% of the initial capacity. WS2/userGO3 shows the cyclic performance of WS2/userGO3, which showed the highest specific capacity among the tested materials at low current densities but the lowest specific capacity at high current densities. It also maintained the lowest extent in reverse capacity among studied films (85%). Therefore, userGO abundance provided the highest capacity at low current and ex-WS2 maintained a higher reversible capacity. Therefore, equal loading of the film components (WS2/userGO1) is the most optimal composition for overall electrochemical performance. Additionally, ex-WS2 presents the rate performance of the reference ex-WS2. Due to irreversible structure changes during the charge/discharge process, the electrochemical performance of ex-WS2 worsened significantly. The electrode with the reference ex-WS2 was prepared traditionally with other non-active agents. It was physically impossible to prepare a free-standing film using the proposed strategy based only on ex-WS2. The ratio of ex-WS2 to CB to PVDF was 4.5:4.5:1, respectively. The specific capacity of ex-WS2 at 0.05 A/g was almost as high as that of the WS2/userGO-based electrodes; however, it deteriorated drastically in the following cycles. Therefore, the presence of carbon buffer in the form of CB was not sufficient to fully protect ex-WS2 from pulverization. These results demonstrated that userGO was an excellent shield for ex-WS2 boosting both stability and capacity. Moreover, assembling userGO and ex-WS2 composites as free-standing films reduced the electrode mass and made it more electrochemically and mechanically durable.
FIGURE 7. Rate performances of WS2/userGO1, WS2/userGO2, WS2/userGO3, and ex-WS2 electrodes recorded at different current densities.
Additionally, the WS2/userGO1 film was subjected to a long-term stability test (1,000 cycles, current density of 0.1 A/g) (Figure 8). The capacity faded for the first 130 cycles and stabilized at 51% of the initial capacity. After 500 stable cycles, the capacity started to fade again, losing 72% of the original capacity. However, the film displayed excellent Coulombic efficiency (101%), indicating that the cell generated more current than was used for charging. This may be related to structure collapse, leading to the fading capacity.
Figure 9 presents the Nyquist plots of the WS2/userGO-based films and the ex-WS2 sample obtained using the EIS technique. All electrodes possessed two semicircles and one slope. The first semicircle (at high frequencies range) correlated with SEI layer formation. The second semicircle (at the middle-frequencies range) corresponded to Li+ adsorption and charge transfer on the active material surface. It also indicated adequate device resistance. The steep slope, or Warburg impedance, confirmed the smooth Li+ diffusion throughout the electrodes. The values of each interphase resistance are shown in Table 2. Here, three resistances can be observed: R1, or Rb—bulk solution resistance (e.g., electrolyte, separator), R2, or Rct—charge transfer resistance, composed of ionic and electronic resistances, and R3, or Rint—resistance within the cell (Lei et al., 2013). Table 2 and Figure 9 demonstrate that WS2/userGO-based films possess much higher resistance compared to the reference ex-WS2. This occurs due to two reasons: i) the USER reaction expanded the GO structure, leaving many empty cavities, thus reducing the conductivity of the graphene sheets; and ii) the ex-WS2 electrode was composed of 45 wt% of carbon black, which significantly increased the conductivity. However, the empty spaces of userGO are critical for the higher stability and accelerated performance of the composite materials.
FIGURE 9. Nyquist plots of (A) WS2/userGO1, (B) WS2/userGO2, (C) WS2/userGO3, and (D) ex-WS2 after discharge/charge cycles and the equivalent circuit diagrams of the half-cells.
TABLE 2. Fitted results of the equivalent circuit models in Figure 9.
Table 3 compares the results presented so far in current state-of-the-art anode materials based on WS2 structure with respect to this work. Only the present work considers light free-standing structure based on pristine reduced graphene oxide and exfoliated WS2 without any non-active materials. Its electrochemical performance is among the most promising anode materials in this field.
Conclusion
This study applied a facile method to fabricate WS2/userGO film using a vacuum-assisted filtration technique. The synthesized three-dimensional composite film with sandwich-type architecture was treated via ultra-quick exothermal expansion and reduction reaction which allowed the rapid release of internally generated gases to create highly porous cavities inside the film. Additionally, this reaction improved ion transport in LIBs to promote the electrochemical performance of both film components. WS2/userGO films show excellent stability and electrochemical reversibility over a wide voltage range. However, the optimal electrode composed of WS2:userGO at a 1:1 ratio was the most electrochemically durable, with high capacity at high current densities among all samples. Furthermore, we believe that this strategy provides a universal ultra-fast route to fabricate free-standing electrodes with low mass and non-active free agents to promote both stability and capacity in energy devices.
Data availability statement
The raw data supporting the conclusion of this article will be made available by the authors without undue reservation.
Author contributions
Conceptualization, EM; methodology and formal analysis, KW and TK; writing–original draft preparation; KW and TK; writing–review and editing, EM, KW, and TK; funding acquisition, EM. All authors have read and agreed to the published version of the manuscript.
Funding
This research received funding from the National Science Centre (Poland) (grant OPUS21 number 2021/41/B/ST5/03279).
Conflict of interest
DB was employed by Nanores Sp. z o.o. Sp.k.
The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
Supplementary material
The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fchem.2022.1102207/full#supplementary-material
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Keywords: tungsten disulfide (WS2), graphene oxide, batterie, composites, film
Citation: Wenelska K, Kędzierski T, Bęben D and Mijowska E (2023) Sandwich-type architecture film based on WS2 and ultrafast self-expanded and reduced graphene oxide in a Li-ion battery. Front. Chem. 10:1102207. doi: 10.3389/fchem.2022.1102207
Received: 18 November 2022; Accepted: 30 December 2022;
Published: 16 January 2023.
Edited by:
Chenglong Zhao, Delft University of Technology, NetherlandsReviewed by:
Laifa Shen, Nanjing University of Aeronautics and Astronautics, ChinaYanwei Li, Guilin University of Technology, China
Copyright © 2023 Wenelska, Kędzierski, Bęben and Mijowska. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Karolina Wenelska, kwenelska@zut.edu.pl