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ORIGINAL RESEARCH article

Front. Phys., 22 December 2021
Sec. Medical Physics and Imaging
This article is part of the Research Topic Clinical Applications of Biophotonics View all 4 articles

Effects of Drilling Technology on Mini-Implant Primary Stability: A Comparison of the Mechanical Drilling and Femtosecond Laser Ablation

Wenbin Zhang&#x;Wenbin Zhang1Fahad Alghannam,&#x;Fahad Alghannam2,3Yingchao ZhuYingchao Zhu1Jianfei Zhang&#x;Jianfei Zhang1Gregory R Wohl,Gregory R Wohl3,4Harold K. Haugen,Harold K. Haugen5,6Zhipeng QinZhipeng Qin1Guoqiang XieGuoqiang Xie1Qiyin Fang,
Qiyin Fang3,5*Steve Guofang Shen
Steve Guofang Shen7*
  • 1Department of Oral and Craniomaxillofacial Surgery, Ninth People's Hospital, Shanghai Jiaotong University School of Medicine, National Clinical Research Center for Oral Diseases, Shanghai, China
  • 2National Center for Nanotechnology and Semiconductor, King Abdulaziz City for Science and Technology (KACST), Riyadh, Saudi Arabia
  • 3School of Biomedical Engineering, McMaster University, Hamilton, ON, Canada
  • 4Department of Mechanical Engineering, McMaster University, Hamilton, ON, Canada
  • 5Department of Engineering Physics, McMaster University, Hamilton, ON, Canada
  • 6Department of Physics and Astronomy, McMaster University, Hamilton, ON, Canada
  • 7Shanghai University of Medicine and Health Sciences, Shanghai, China

Objectives: Primary stability is a fundamental prerequisite in predicting the prognosis of a mini-implant (MI) as a skeletal anchorage. This study aims to evaluate the influence of implant site preparation technology on the primary stability of MI.

Methods: A total of 108 bovine cortical bone samples were fabricated to three thicknesses (0.5, 1.0, and 1.5 mm). For each thickness group, the samples were divided into three subgroups: I (without site preparation), II (site preparation with a mechanical drill), and III (site preparation with femtosecond laser ablation). After MI insertion into these samples, the pull out strength of MI was measured by lateral pull out tests.

Results: For the 0.5 mm thickness samples, the lateral pull-out strength was 9.9±2.7 N in subgroup I, 6.7±2.1 N in subgroup II, and 15.2±2.6 N in subgroup III. For the 1.0 mm thickness samples, the lateral pull-out strength was 39.3±2.5N in subgroup I, 38.2±2.7N in subgroup II, and 46.3±1.7 N in subgroup III. For the 1.5 mm thickness samples, the lateral pull-out strength was 73.9±4.8 N in subgroup I, 70.1±2.8 N in subgroup II, 75.0±2.2 N in subgroup III. No signs of carbonization or substantial cracking were visible in any of the bone samples.

Conclusion: Site preparation with laser ablation significantly improved the lateral pull-out strength over mechanical preparation and control (no site preparation) in thinner cortical bone samples (1.0 and 0.5 mm). Such improvement in lateral pull-out strength decreases as the samples become thicker and diminishes in thick (1.5 mm) cortical bone samples.

Introduction

A mini-implant (MI) is a device smaller than a conventional dental implant that provides skeletal anchorage for orthodontic tooth movement. As the MI is directly attached to the bony appendages, it provides an absolute anchorage with an ideal movement of the targeted teeth. The advantages of a MI over a dental implant include less invasiveness, relative comfort, and fewer limitations in the patient [1]. Hence, the use of MI application as an anchorage is favoured by the orthodontists and patients. However, the success rate of MI is lower than those of dental implants [2]. Therefore, it’s essential to find the affecting factors of the MI success rate [3].

A number of studies on surrounding bone volume and unique MI design suggested that primary stability was critical in ensuring the success of MI [4]. In addition, the drilling protocols for implant site preparation may be a factor in achieving robust primary stability [5], while the effect of implant site preparation technology on primary stability is not thoroughly studied [6].

At present, implant site preparation was typically achieved by mechanical drilling in clinical practices.

High intensity lasers have been widely used in machining applications in the past decade. Recently, ultrafast laser with picosecond to femtosecond pulses have been demonstrated with unique material processing capabilities that can produce novel structures in the micro to nanoscale [24, 25]. In the case of surgical applications, short (<nanosecond) pulse laser ablation, a non-contact technique usually associated with less thermal damage, is an alternative technology for MI site preparation. Lo et al. demonstrated accelerated bone healing after femtosecond laser ablation in a calvarial defect model [7]. Baek et al. compared the cut surface of the laser osteotomy with conventional mechanical osteotomy [8]. They found biologically open-cut surfaces in the laser osteotomy samples and a flattened smear layer in piezoelectric osteotomy samples. These results explained why laser osteotomy increases bone healing compared with conventional mechanical bone cutting. Femtosecond laser ablation technology was used for osteo-odonto-keratoprosthesis procedures by Berget et al. [9], who showed that the laser cut holes were as strong as burr drilled holes and with a smoother surface in SEM results. Consequently, laser osteotomy opens up the possibility to custom fit the hole precisely to the implant’s width, which represents a potential advantage of the laser over the conventional burr.

The goal of this study was to assess the effect of MI site preparation with a femtosecond laser ablation system on the MI primary stability. Bovine cortical bone samples at different thicknesses were used with MI site preparation performed with a mechanical drill or ultrafast laser ablation, respectively. After MI insertion, the lateral pull-out strength of MI was measured with a tensile testing machine, and the results were compared to a control group without site preparation.

Materials and Methods

Preparation of Bone Samples

Bovine bones were obtained from a local slaughterhouse. The attached soft tissue and periosteum were removed, and the cortical bones were harvested. Typical bone samples were cut into different thicknesses (0.5, 1, 1.5 mm) with a low-speed diamond saw (Diamond Slicing Blades, UKAM Industrial Superhard Tools, Valencia, CA, United States). After sectioning, the bone samples were labeled with the date of harvest and stored in the freezer. The samples in each group were further divided into three subgroups according to the MI site preparation methods. In subgroup I (control), the MI was screwed in bone samples without implant site preparation. In subgroup II, the MI was screwed into samples with a hole drilled by a mechanical drill. In subgroup III, the MI was screwed into samples with a hole drilled by femtosecond laser ablation.

Preparation of Ultrafast Laser Micromachining System

The ultrafast laser system used was an amplified Ti: Sapphire system (Coherent, Santa Clara, CA, United States) with 3.5 W average power, 170fs pulse duration (FWHM), and 1 kHz repetition rate at 800 nm. A plano-convex focusing lens (effective focal length 12.5 cm, BK7; Thorlabs, Newton, NJ, United States) was mounted on a single axis translation stage (MFN25PP, Newport, Irvine, CA, United States) for laser focal point adjustment along the Z-axis (Figure 1). A detailed description of the system was reported by An et al. [10]. The samples were placed on a holder with an X-Y translation stage. The ablation process was monitored using a confocal monochrome charged-couple device (CCD) camera, and a white LED light source was for illumination purpose.

FIGURE 1
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FIGURE 1. The schematic diagram of ultrafast laser micromachining system.

MI Site Preparation With a Mechanical Drill

The MI sites were prepared with a 1.0 mm diameter drill bit powered by a powered instrument driver (CORE Console, Stryker Inc., MI, United States) at 20,000 rpm. The holes with a 1.0 mm diameter were created under irrigation with saline solution.

MI Site Preparation With Laser Ablation

The samples were ablated in a sealed glass container with a plastic lid [10]. A small circular opening (20 mm diameter) in the lid was covered by a quartz slide (0.18 mm thickness), which acted as a window for the laser beam. The quartz slide was sealed in the lid using a transparent epoxy adhesive. Paraffin wax was used to fix the samples at the bottom of the container. The focal plane of the beam was aligned with the bone surface. A hole with an about 1.0 mm diameter was created using 15.1 ± 1.7 J/cm2 beam fluence and 1 mm/s scanning speed. Concentric circle scanning from the center towards the outside and compressed air flow was applied to remove the debris during processing [10].

Test of Lateral Pull-Out Strength

One hundred and eight (108) commercial mini-screw implants (MI), 1.6 mm in diameter and 9 mm in length (Anchorage orthodontic screws, Ningbo Cibei Medical Treatment Appliance, China), were used. After MI insertion, the bone samples were transferred and secured in a sample holder in the Instron machine (Instron Corp., Canton, MA, United States) (Figure 2). Lateral pull-out strength testing was performed by fixing an adapter that was custom made to fit a 0.040-inch stainless steel wire. The steel wire was tightened over the head to provide a firm hold on the MI and attached to the Instron machine. A force of 10 mm/min with a maximum of 10 N was applied perpendicular to the mini-screw long axis until failure occurred. Peak load at failure was recorded in Newton (N). If there was no MI pull-out, a preload with a maximum of 10 N, a minimum of 2 N, and 50 cycles were applied. Then a lateral force was applied at a speed of 10 mm/min with a maximum of 100 N, and the peak load at failure was recorded. To reduce the variability in the pull-out strength due to the bone sample variability, 36 MI were used in each group.

FIGURE 2
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FIGURE 2. The lateral pull-out strength testing system and the schematic diagram.

Statistical Analysis

Statistical analysis was carried out with the commercial software SPSS (SPSS, Version 14.0, Chicago, IL). Two-way factorial analysis of variance (ANOVA) was used to assess overall differences between groups, followed by comparisons to evaluate differences between individual groups. A significance level was set at p < 0.05.

Results

The surface morphology of the bone sample was analyzed with a scanning electron microscope (SEM). Top-view SEM image of a hole prepared with a mechanical drill is shown in Figure 3. The surface characterization showed a cone-shape hole covered and closed by a coating resembling the smear layer. Top-view SEM image of a hole prepared with laser ablation is shown in Figure 4. The surface characterization showed a conical hole without a smear layer. No signs of carbonization or substantial cracking are visible in any of the bone samples. The quantitative lateral pull-out strength measurements are listed in Table 1.

FIGURE 3
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FIGURE 3. SEM images of MI site preparation with 1.0 mm diameter drill bits, 20,000 rpm.

FIGURE 4
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FIGURE 4. SEM images of MI site preparation with 3.5 W average power laser, 170fs pulse duration (FWHM), 1 kHz repetition rate at 800 nm.

TABLE 1
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TABLE 1. The lateral pull-out strength (N) in three sample thickness groups and subgroups: subgroup I: control, without implant site preparation; subgroup II, with mechanical drill; subgroup III: by femtosecond laser ablation.

Discussion

Implant stability is the fundamental requirement for successful skeletal anchorage, and the implant must be maintained for the entire orthodontic period to avoid micro-movements. The stability is obtained from the cortical bones and the remodeling of adjacent bones during the healing process. Delgado et al. found that implant site preparation, cortical-bone thickness, and implant design strongly influenced MI’s primary stability for orthodontic anchorage [11].

To achieve better MI primary stability, less invasive insertion process and greater thickness cortical bone is recommended. However, cortical bone thickness of the implant site is limited in the middle and distal parts of the upper alveolar processes. Silvestrini et al. reported a mean thickness of the cortical bone in the maxilla of 1.10 mm buccally and 1.27 mm on the palatal side [12]. Hourfar et al. found the cortical bone thickness of the anterior palate with values ranging from 0.33 to 1.65 mm [13]. Mohlhenrich et al. measured bone density with cone-beam computed tomography [14]. They found cortical thickness ranged from 0.49 to 0.98 mm at 11 different positions in human cadaver maxillae. For testing the primary stability of MI, human cadaveric bone is a less suitable model as the thickness of cortical bone is variable. The variability of the cadaver bone may render it difficult to distinguish the effects between the thicknesses of cortical bone and site preparation technology. In this study, the standardized bovine bone samples were used to evaluate the effects of drilling technology on mini-screw implant’s primary stability. The bone samples were divided into respective groups according to the fabricated thickness (0.5, 1, 1.5 mm).

The insertion torque, periotest, and resonance frequency analysis are used to evaluate the stability of mini-screw implants [15]. From a clinical perspective, the consensus is that the implant should bear the lateral pull-out strength (10 N), which is the strength used for tooth movement as an anchorage [16]. Therefore, the measurement of MI pull-out strength under loading perpendicular to the MI long-axis was to evaluate MI’s primary stability in this study. For simulating the process in actual clinical practice (the MI implant should be able to withstand tens to hundreds of cycles of pull-out), the 50 cycles of repeated lateral pull-out loads (2–10 N) were performed after initial lateral pull-out strength (10 N) was introduced. Then the lateral pull-out strength of the MI was measured.

In all three groups, the lateral pull-out strength increased with increasing cortical bone thickness (Table 1). The lateral pull-out strength was higher than 10 N in the group of cortical bone thicknesses of 1 or 1.5 mm, which means it can be used as a skeletal anchorage. However, in the group of cortical bone thicknesses of 0.5 mm, the lateral pull-out strength in the subgroups I and II was less than 10 N. On the other hand, the ultrafast laser prepared subgroup III shows lateral pull-out strength of 15.2 ± 2.6 N, which demonstrated that such improvement is clinically significant.

The decrease of pull-out strength in thinner samples is due to the lack of stabilizing torque (bending moment) to resist the lateral load applied to the screw head. In such thin samples, only the middle of the MI shaft is held in the bone, and the tip of the MI is unsupported. When the head of the MI is pulled, there is insufficient bone to resist the tipping of the MI. With thicker bone samples, more of the shaft of the MI is supported—providing a greater resistance (greater bending moment) to the lateral load at the head of the screw. The small improvement in lateral pull-out strength for even the thin bone samples demonstrates the importance of the stability of the bone bed. It is also reported that strain at the bone-implant interface rose with a decreasing MI diameter in finite element analysis [17]. Small diameter screws presented an increased risk of fracture [18] and more microcracks [19]. For the conventional MI site preparation with burr drilling, vibration and thermal damage might generate a side effect of microfracture. Hemanth et al. found the MI site preparation using drilling led to the occurrence of microdamage on the bone [20]. The lateral effects were seen around the implant surface and extend up to 1 mm [21]. These microcracks acted as areas of demineralization or voids and hampered the primary stability of the MI. Extensive microcracks with clear damage were also reported by other authors [22]. Although no signs of carbonization or strong cracking were visible in either of the bone samples, the electron microscopy images showed fewer smears and a smoother surface in laser ablated holes (Figure 4) than in electric drilled hole (Figure 3).

As for MI site preparation with laser ablation, vibration and thermal damage are related to the laser wavelength, pulse duration, and thermal relaxation constant. For a given type of laser-tissue interaction, if the duration of the laser pulse and subsequent ablation process is shorter than the thermal relaxation time of the irradiated volume, the ablation is thermally confined [23]. Our previous study showed that, using optical microscopy and Raman confocal microscopy, the ultrafast laser osteotomy showed no observable thermal damage, carbonization, or micro-cracks on bovine bone [23].

The result of the present investigation showed that primary stability was significantly influenced by MIs site preparation technology, especially for the site in which cortical bone thickness is less than 1 mm. As this study only evaluated the primary stability of the MIs, further animal studies are required to better understand the bone remodeling and osteointegration in response to the implant site preparation. Finally, clinical trials to evaluate the long-term stability of different implant site preparation technologies are essential for making clinical use possible.

Conclusion

In this study, we demonstrated that femtosecond laser ablation is a promising technology for implant site preparation in the thin cortical region (as in the posterior maxilla). Laser ablation prepared samples show significant improvements in MI primary stability, especially in thinner samples where mechanical preparation failed to meet clinical requirements.

Data Availability Statement

The original contributions presented in the study are included in the article/Supplementary Material, and further inquiries can be directed to the corresponding author.

Author Contributions

WZ, FA, QF, GRW, HKH and SGS contributed to conception and design of the study. YZ and GRW prepared the bone samples. YZ and JZ performed the test of lateral pull out strength. ZQ, and GX prepared the MI site with laser ablation. WZ and FA performed the statistical analysis and wrote the manuscript. All authors contributed to data analysis, manuscript revision and approved the submitted version. WZ, FA, YZ and JZ contributed equally to this study.

Funding

This study was supported in part by the National Key Research and Development Project (Q2017YFGX070045), the Shanghai International Scientific and Technological Project (17410710500, 19441906000), Project of Medical Robots (IMR-NPH202003) from the Clinical Joint Research Center of the Institute of Medical Robots, Shanghai Jiao Tong University—Shanghai Ninth People’s Hospital, the Pudong New Area project (PW2016E-1), and the Foshan Science and Technology Innovation Project (2018IT100212).

Conflict of Interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Publisher’s Note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

Acknowledgments

The authors gratefully acknowledge Dr. Hai Hu (Department of Orthopaedics; Sixth People’s Hospital) for kindly supplying the mechanical test equipment.

Abbreviations:

BS, beam-splitter; CCD, charge-coupled device; MI, mini-implant; PD, photodiode.

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Keywords: mini-implant, primary stability, laser ablation, femtosecond laser, site preparation

Citation: Zhang W, Alghannam F, Zhu Y, Zhang J, Wohl GR, Haugen HK, Qin Z, Xie G, Fang Q and Shen SG (2021) Effects of Drilling Technology on Mini-Implant Primary Stability: A Comparison of the Mechanical Drilling and Femtosecond Laser Ablation. Front. Phys. 9:766644. doi: 10.3389/fphy.2021.766644

Received: 31 August 2021; Accepted: 23 November 2021;
Published: 22 December 2021.

Edited by:

Joseph Edward Hayward, Juravinski Cancer Centre, Canada

Reviwed by:

Mehmet Burcin Unlu, Boğaziçi University, Turkey
Kai Yin, Central South University, China

Copyright © 2021 Zhang, Alghannam, Zhu, Zhang, Wohl, Haugen, Qin, Xie, Fang and Shen. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Qiyin Fang, cWl5aW4uZmFuZ0BtY21hc3Rlci5jYQ==; Steve Guofang Shen, c2hlbmdmQHN1bWhzLmVkdS5jbg==

These authors have contributed equally to this work

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.