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REVIEW article

Front. Energy Res., 08 April 2021
Sec. Process and Energy Systems Engineering
This article is part of the Research Topic Technological and Fundamental Advances in Production, Storage and Utilization of Solar Fuels View all 9 articles

Fluidized Beds for Concentrated Solar Thermal Technologies—A Review

  • 1Dipartimento di Ingegneria Chimica, dei Materiali e della Produzione Industriale, Università degli Studi di Napoli Federico II, Napoli, Italy
  • 2Dipartimento di Ingegneria, Università degli Studi del Sannio, Benevento, Italy
  • 3Dipartimento di Scienze Chimiche, Università degli Studi di Napoli Federico II, Complesso Universitario di Monte Sant’Angelo, Napoli, Italy
  • 4Istituto di Scienze e Tecnologie per l’Energia e la Mobilità Sostenibili, Consiglio Nazionale delle Ricerche, Napoli, Italy

Thermal and thermochemical processes can be efficiently developed and carried out in fluidized beds, due to the unique properties of fluidized suspensions of solid particles and to the inherent flexibility of fluidized bed design and operation. Coupling fluidization with concentrated solar power is a stimulating cross-disciplinary field of investigation, with the related issues and opportunities to explore. In this review article the current and perspective applications of fluidized beds to collection, storage and exploitation of solar radiation are surveyed. Novel and “creative” designs of fluidized bed solar receivers/reactors are reported and critically discussed. The vast field of applications of solar-driven fluidized bed processes, from energy conversion with thermal energy storage, to solids looping for thermochemical energy storage, production of fuels, chemicals and materials, is explored with an eye at past and current developments and an outlook of future perspectives.

Introduction

Even though cyclic changes in the atmospheric CO2 concentration have characterized the history of our planet, a maximum “physiological” value of about 280 ppm is documented until the beginning of the Industrial Revolution. The much greater values measured nowadays (>400 ppm) are related to anthropogenic activities, with a dominance of energy conversion processes. The environmental, economic, social, geo-political and ethical consequences of climate change are well established. In 1995 the Intergovernmental Panel on Climate Change (IPCC) published a set of National Greenhouse Gas Inventory guidelines, revised in 2006 and further updated in 2019 (IPCC, 2006; IPCC, 2019). Possible pathways aiming at limited increase of the global average temperature keep greenhouse gaseous emissions to 25–30 GtCO2e yr−1 in 2030. The decrease in anthropogenic CO2 emissions to the atmosphere and the increase in the use of renewable energies are two pillars which the strategies to face climate change effects are based on.

Limiting warming below 1.5°C by 2100 relies on large-scale deployment of CO2 emission prevention or remediation. Outlooks based on no or limited overshoot with respect to 1.5°C require, by the year 2030, a decline of about 45% (with respect to 2010 levels) of the global net anthropogenic CO2 emissions, with the aim to reach net zero CO2 emissions around the year 2050 (Rogelj et al., 2018). Carbon Capture and Sequestration or Utilization (CCSU) provides alternative routes to decarbonization (Boot-Handford et al., 2014), either through novel schemes for energy conversion that generate streams of concentrated CO2 (e.g. oxy-fuel or chemical looping combustion), or by removal and concentration of CO2 from CO2-lean effluents (e.g. absorption/desorption with chemical reaction; calcium looping via carbonation/calcination). Similar technologies may be combined with gasification and/or reforming of fossil fuels (Marra et al., 2017; Troiano et al., 2017b; Troiano et al, 2019; Troiano et al., 2020b). The common goal is to obtain a CO2-rich gaseous stream that can be either geologically stored or reused to obtain products of interest (e.g. methanol, methane, syn-gas, urea). Comprehensive analyses (e.g. by LCA) are required to assess the extent to which these paths are environmentally benign in terms of overall production of CO2. Moreover, the TRLs of the different options may span from 2 to 3 (ocean/mineral storage), to 6–7 (chemical looping combustion/calcium looping and oxy-fuel combustion, respectively) and 9 (absorption/desorption case; CO2 storage in deep saline formations; enhanced oil recovery as a mean for geological storage).

Substitution of fossil fuels with biomass represents another important option toward decarbonization and increased share of renewables. Environmental and socio-ethical issues may arise from extensive exploitation of biomass, especially when possible competition with food and unbalance of carbon in soil are concerned. Exploitation of residual non-food biomass is clearly the path to go, fully consistent with the growing awareness and sensitivity toward circular economy.

For the target of 32% of renewable energy share by year 2030 (as set by EU directives) to be reached, solar and wind power must extensively come through. PhotoVoltaic (PV) technologies are growing fast, with a current worldwide installed capacity of about 600 GWe in 2019. Extensive substitution of PV in power generation is currently hampered by low dispatchability of the produced energy, which is stimulating the development of more powerful electrical storage systems (batteries, capacitors) as well as Power-To-X solutions. Concentrated Solar Power (CSP) represents an alternative path to exploit solar energy (REN21, 2020). It is comparatively less deployed mostly due to the higher capital costs, with a current installed capacity of about 6 GWe. Despite being more capital-intensive, CSP is characterized by some attractive features that might justify its use:

• exploitation of the whole solar spectrum, rather than selected spectral ranges only;

• hybridization/integration with other renewable energy sources;

• improved power dispatchability by coupling with energy storage systems. Thermal Energy Storage (TES) and ThermoChemical Energy Storage (TCES) open the path to uncoupling solar energy collection and final energy uses;

• generation of valuable high-temperature heat, that can be used as process heat or also in hybrid schemes based on the coupling of CSP with energy-intensive physical or chemical processes;

• smaller requirements for critical raw materials if compared to competing technologies (Valero et al., 2018).

CSP has become more geographically diverse in terms of location of commercial plants as well as origin of developers, investors and contractors. The spread of markets around the world, the broadening of supply chains and the accumulated expertise is bringing about a noticeable cost reduction. Figure 1 reports the global Levelized Cost of Electricity (LCOE) and the capacity factor for CSP since 2010 to 2019 (IRENA, 2020). LCOE in 2019 was almost 50% lower than in 2010, while the capacity factor increased in the last two years thanks to a higher number of new installations and to the coupling with TES systems.

FIGURE 1
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FIGURE 1. Global weighted total LCOE and capacity factor for CSP (adapted from IRENA Renewable Cost Database (© IRENA (2020)).

Energy storage is recognized as a key technology for a decarbonized economy by the European Commission Energy Roadmap 2050. Nearly all the commercial CSP capacity under construction by the end of 2019 will include thermal energy storage. Coupling CSP with TES provides both environmental and economic benefits by reducing the need for burning fuels, improving plant economics and integration of variable renewable electricity in power systems (Zhang et al., 2016a; Alva et al., 2018). Generation capacity is increased as the excess power available during low demand periods can be used to charge a TES system and given back during high-demand periods (Medrano et al., 2010). Figure 2 reports the global TES capacity together with annual additions for the decade 2009–2019 (REN21, 2020). More than 95% of global TES capacity in operation on CSP plants is based on molten salt technology, the remainder using steam-based storage. Figure 2 shows that in the last 2 years a growth of the TES capacity from 12.8 to 21.2 GWh has been registered.

FIGURE 2
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FIGURE 2. CSP thermal energy storage global capacity and annual addition from 2009 to 2019 (adapted from REN21 (2020)).

The basic TES is operated by the heating of storage media (by either sensible or phase change latent heat) during a charging period; then, the heat is released when energy is needed (Zhang et al., 2016a), compensating the gap between energy supply and demand. Traditional Heat Transfer Fluids (HTFs) include molten salts, thermal fluids, water/steam and gas, but granular solids are currently gaining consideration as heat transfer/storage media. Currently, the benchmark of CSP/TES technologies is based on the use of molten salts (typically a binary mixture of NaNO3 and KNO3) which act as both HTF and heat storage medium in the 290–565°C temperature range. Salts solidification/degradation dictate the temperature operability limits. Molten salts show a limiting maximum temperature of 565°C, that strongly influences the efficiency of the thermodynamic cycle for power generation. Currently, research aims at the study of novel HTFs which would be able to overcome the limits imposed by the use of molten salts, so allowing to increase the efficiency of the solar energy storage systems. Use of granular materials as HTF is a rapidly expanding field: temperatures higher than 1,000°C can be tolerated by solid particles of different chemical composition (Ho, 2016).

A rapidly expanding subdomain of TES is represented by TCES, which allows to store the concentrated solar energy in the noble and stable form of enduring chemical bonds (André et al., 2016; Bayon et al., 2018; Carrillo et al., 2019). This is done through a reversible chemical reaction having large reaction heat. For TCES systems, the effective recovery of sensible heat through alternated cycles operated at different temperature is pivotal for the improvement of the efficiency of the process (Falter and Pitz-Paal, 2018; Lu et al., 2019). TCES systems are bound to play a major role in the very next future as they enable large energy density and, at least virtually, a time scale of energy storage and dispatchability that can be considered unlimited (Chen et al., 2018; Sunku Prasad et al., 2019). This assures energy programmability also for seasonal changes and favors the solar power dispatchability also through the production of solar-driven energy carriers such as solar fuels/chemicals. The use of solid particles as HTF is very attractive in the context of TCES for the variety of energy-intensive heterogeneous and solid-state reactions on which reversible storage of high-temperature, hence high-quality energy may be based.

Altogether, exploitation of high-temperature solar thermal power from CSP coupled with energy storage is no doubt a “hot” research topic. The development of better and cheaper CSP/TES systems is a strongly interdisciplinary challenge entailing effective integration of optics, material science, thermodynamics and heat transfer, process hydrodynamics. The expanding domain of CSP/TCES may exploit a broad range of solar-driven thermochemical processes. In this lively and expanding field of research and development, fluidization technology has already demonstrated its great potential and role. Fluidization has been successfully applied to several thermal and thermochemical processes (Salatino and Solimene, 2017; Troiano et al., 2020a; Agu et al., 2020), thanks to the unique properties of fluidized suspensions of solid particles and to the inherent flexibility of fluidized bed (FB) design and operation. Application of FBs for solar radiation collection and thermal storage in CSP systems is a challenging field with related issues and opportunities. The past, current and forthcoming applications of FBs in this fertile and cross-disciplinary field are hereby surveyed and discussed.

Fluidized Bed Solar Receivers and Reactors: Basic Design and Operational Features

Particle Receivers and Fluidized Beds

Solar particle receivers/reactors are gaining extensive consideration in CSP applications, as solid particles can work as both HTF in the receiver, heat transfer and storage medium (Alonso and Romero, 2015; Ho, 2016; Zhang et al., 2017; Kang et al., 2018; Reed et al., 2018; Kang et al., 2019), absorbing and withstanding radiative fluxes of several MW m−2 and, finally, as reactant in many TCES processes involving gas–solid chemical reactions. This last aspect is calling for further efforts in a proper design of multiphase chemical reactors. As matter of fact, the development of novel reactor concepts (Alonso and Romero, 2015; Kodama et al., 2017a; Zsembinszki et al., 2018; Arastoopour, 2019) that can be effectively coupled with CSP systems has been reported in the recent literature. Cyclonic, free-falling particles, fixed, fluidized and mobile beds, and rotary receivers/reactors in directly and indirectly irradiated configurations have been extensively taken into account for heating of particles and for chemical reactions appropriate to TCES and production of solar fuels (Marxer et al., 2015; Ho, 2016; Koepf et al., 2016; Davis et al., 2019a; Davis et al., 2019b; Davis et al., 2020). Falling particle receivers/reactors can be attractive as it does not entail a gas stream for particle motion, with related advantages in terms of operation expenses. Research aims at increasing the residence time of particles, as this would allow higher falling particles temperatures. The determination of the most appropriate properties for the particle curtain is crucial to achieve an increase in solar absorption with the reduction of the heat losses related to scattering and reflection phenomena. The wind effect on the flow of particles is also under investigation. Packed bed or porous solid structured reactors benefit of low cost and offer reduced problems of solids attrition and erosion, but the drawbacks related to inefficient heat and mass transfer, non-uniform irradiance distribution on the particle volume, and more complex scale-up criteria must be underlined (Cho et al., 2015; Marxer et al., 2015; Deutsch et al., 2017; Tescari et al., 2017; Arribas et al., 2018; Guene Lougou et al., 2018; Zsembinszki et al., 2018; Almendros-Ibáñez et al., 2019; Guene Lougou et al., 2020; Peng et al., 2020; Shuai et al., 2020). As far as rotary kilns are concerned, they are characterized by long life of the main components, with not high maintenance costs and high versatility when particle shape, size and composition are taken into account (Alonso et al., 2017; Montagnaro et al., 2018).

Fluidization technology can prove a long story of successful thermal and thermochemical applications. This has favored the expansion of FB systems also to novel fields. FBs have been employed for solar energy applications, considering configurations operating in bubbling, spouted, circulating regimes (see Table 1, Types A–C “ordinary” configurations), and special and novel designs (Types D–J). Early studies successfully pioneered the application of ordinary FBs operated in the bubbling (Flamant, 1982; Bachovchin et al., 1983) and circulating (Koenigsdorff and Kienzle, 1991; Werther et al., 1994) regimes (Table 1, Types A and C). The remarkable thermal properties of FBs associated with the inherent mobility of fluidized particles received further confirmation in subsequent studies (Flamant et al., 1988; Glicksman et al., 1988; Chirone et al., 2013; Pardo et al., 2014; Schwaiger et al., 2014; Salatino et al., 2016; Tregambi et al., 2016; Milanese et al., 2017a; Tregambi et al., 2018a; Briongos et al., 2018; Miller et al., 2018; Bellan et al., 2019a; Tregambi et al., 2019a; Almendros-Ibáñez et al., 2019; Zhang and Wang, 2019; Sulzgruber et al., 2020a; Díaz-Heras et al., 2020b; Sulzgruber et al., 2020b; Park et al., 2020; Wünsch et al., 2020). Moreover, FBs, if properly designed and operated, may provide an appropriate environment for solar-driven heterogeneous chemical processes. The FBs potential was recognized and reported as early as in ‘80s (Flamant et al., 1980; Flamant, 1982; Flamant and Olalde, 1983; von Zedtwitz and Steinfeld, 2005; Gomez-Garcia et al., 2017) and FB reactors were operated with success at lab-scale for the production of solar fuels/chemicals (von Zedtwitz et al., 2007; Gokon et al., 2015; Guo et al., 2015; Chuayboon et al., 2018a).

TABLE 1
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TABLE 1. Outline of fluidized bed technologies for CSP applications.

The incident radiative flux interaction with the FB may be either indirect, as solar radiation is concentrated onto a cavity or an exposed surface whence, by convection/conduction, heat is transferred to the suspension of solid particles (Chirone et al., 2013; Benoit et al., 2015), or direct, when solar radiation is directly concentrated onto the fluidized suspension of solid particles through openings or windows and transparent walls, optically accessible (Tregambi et al., 2017; Bellan et al., 2018c). Higher process temperatures are achievable by direct heating (Alonso and Romero, 2015; André et al., 2016; Prieto et al., 2016; Yadav and Banerjee, 2016), but axial/radial temperature gradients inside the bed may occur under operating conditions where the solar radiation is unevenly incident and highly concentrated. This has a potentially negative effect on the performance of reactive materials (Tregambi et al., 2017; Tregambi et al., 2018a; Tregambi et al., 2019d), as overheating of the bed surface brings about sintering, degradation or even ablation of the fluidized particles (Díaz-Heras et al., 2021b).

Special Designs of Fluidized Bed Solar Receivers and Reactors

Application of FBs to collection and exploitation of concentrated solar radiation poses, at the same time, issues and opportunities to the fluidization community. The potential of this field stimulates re-thinking of some of the typical criteria for design and operation, with the twofold goal of better exploiting the inherently good thermal performances of gas–solid FBs and tailoring fluidization to the specific needs and constraints posed by an expanding and diversified range of applications. Starting from the basic bubbling, spouted and circulating FB technologies (Types A–C in Table 1), “creative” and non-conventional designs and operation of FBs have been explored with the aim of enhancing thermal properties and/or contacting patterns designed around the very demanding context of CSP coupled with thermal and thermochemical processing. Some of the proposed novel solutions represent tailored variants of the dual interconnected FB reactor concept borrowed from “solids looping” processes (e.g. chemical looping combustion/reforming, calcium looping, etc.). A selection of the most successful and best documented solutions is hereby surveyed. Recurrent ordinary and special designs of FBs employed in CSP and solar chemistry applications are outlined in Table 1.

The Compartmented Fluidized Bed Solar Receiver

Uneven and unsteady fluidization are the keys for enhancing bed thermal diffusivity and bed-to-surface heat transfer (Salatino et al., 2016; Tregambi et al., 2016; Migliozzi et al., 2017) underlying the use of compartmented FB solar receiver with inherent TES. The concept outlined in Figure 3 (Solimene et al., 2017) and Table 1 (Type D) is implemented in a beam-down solar collection/reflection scheme. A bubbling FB is divided in different compartments, each optimized so as to accomplish one of the three complementary tasks of a solar receiver: 1) collection of highly concentrated (100–1,000 suns, where 1 sun = 1 kW m−2) incident solar radiation; 2) heat transfer to the thermodynamic cycle working fluid for thermo-electrical conversion; 3) TES for leveling off the inherent time-variability of the incident solar radiation. Fluidization conditions in each compartment are optimized so as to enhance thermal diffusivity and bed-to-surface heat transfer around internals (tube bundles, radiation cavities), while minimizing parasitic energy losses (compression work, sensible heat of the fluidizing gas).

FIGURE 3
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FIGURE 3. Conceptual representation of the solar receiver/thermal energy storage system based on compartmented dense gas fluidized beds (adapted from Solimene et al. (2017), with the permission of AIP Publishing).

One of the challenging tasks of the proposed design is achieving bed compartmentation without having a physical bed confinement and with minimal use of internals. This goal has been pursued proposing a compartmented windbox with independent feeding of the fluidizing gas. In a dedicated experimental campaign (Migliozzi et al., 2017) the effectiveness of uneven bed fluidization by a compartmented gas distributor was tested. Further experiments (Tregambi et al., 2016) were directed to assess the potential of uneven fluidization to improve heat transfer from the highly irradiated beam footprint on the bed, e.g. by fluidizing gas additional feeding and bubbles generation. Díaz-Heras et al. (2021a) confirmed that, in directly irradiated FB, the use of an uneven fluidization strategy can help in reducing the maximum temperature of the fluidized particles, in particular for shallow beds. Fluidization may be optimized so as to keep the very favourable thermal properties of FBs while reducing parasitic energy losses related to the fluidized state (Chirone et al., 2013; Solimene et al., 2017).

The design of the compartmented FB receiver has been complemented by the development of a tailored control strategy to regulate the fluidization state of each compartment so as to accomplish all the basic features of the bed: 1) collection of the incident radiative solar power; 2) TES in a dedicated bed compartment; 3) heat transfer to the working fluid via an internal heat exchanger immersed in the bed; 4) retrieval of the stored thermal energy under no or insufficient solar irradiation (Chirone et al., 2013; Solimene et al., 2017).

The compartmented FB receiver developed at Naples provided the background of the Magaldi beam-down STEM® concept. Two STEM® demonstration plants have been built and successfully operated, one rated at about 100 kWth, the other at about 2 MWth peak radiative power.

The Fluidized Particle-In-Tube Concept

Flamant and Hemati (2010) deposited a patent based on a novel concept of CSP with daily TES, reported as Type E in Table 1. Figure 4 shows a schematic of the plant under on-sun and off-sun operation. The three complementary tasks (collection, transfer and storage) of a solar receiver are accomplished by a dense gas–solid suspension in three different and complementary units, resembling a typical tower-top solar plant configuration designed for molten salts as HTF with cold/hot tanks for TES. Fluidized particles, rather than molten salts, are used as HTF in the solar receiver to collect thermal energy from the highly concentrated solar beams. The fluidized particles are transported upwards from a pressurized FB dispenser along a series of multiple risers, arranged in parallel, toward a FB collector at the top of a solar tower. Solar beams are concentrated on the external surface of opaque riser tubes, fluidized in bubbling regime. The pressure difference between the freeboard of the FB dispenser and the freeboard of the FB collector drives the motion of the fluidized particles. Accordingly, the dense gas–solid suspension travels along the tubes at fairly large mass flux, 18–200 kg m−2 s−1, yielding good bed-to-wall heat transfer coefficients while keeping low the parasitic heat losses. The base of the riser is aerated to stabilize the flow of the fluidized particles. TES is accomplished by collecting hot particles in an aerated vessel. Heat is transferred to the working fluid by a multistage counter flow FB heat exchanger, where the heat exchanger performance is maximized by approaching counter current plug flow. The key advantage of the fluidized particle-in-tube concept is the tower-top arrangement which features better optical performance as the secondary reflection of the beam-down configuration is avoided.

FIGURE 4
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FIGURE 4. Fluidized particle-in-tube concept: process schematic and on-sun and off-sun loop operation (adapted from Next-CSP, 2016).

The fluidized particle-in-tube concept has been extensively proven, both by on-sun heating of the fluidized particles (Flamant et al., 2013; Benoit et al., 2015; Perez Lopez et al., 2016; Le Gal et al., 2019) and by characterization of the heat transfer mechanisms and hydrodynamics in the riser (Boissiere et al., 2015; Reyes Urrutia et al., 2016; Ansart et al., 2017; García-Triñanes et al., 2018). Operation up to 750°C, a temperature level much higher than that used in the molten salts solar plant, has been demonstrated. Bed-to-wall heat transfer coefficient in the order of 500–700 W m−2 K−1 with ordinary tubes (Zhang et al., 2016b) and 1,200 W m−2 K−1 with finned tubes (Le Gal et al., 2019) have been reported. The role played by the multistage FB heat exchanger has also been highlighted (Gomez-Garcia et al., 2017). Forthcoming developments are the realization of a 4 MWth tubular solar receiver to heat particles up to 800°C, connected to a two-tank particle heat storage and a particle-to-pressurized air heat exchanger coupled with a 1.2 MWe gas turbine. Operation of a medium-scale modular solar power plant (∼20 MW), that integrates a gas turbine combined cycle with a fluidized particle-in-tube receiver and direct thermal storage has been recently simulated (Behar et al., 2020).

The Internal-Circulation Fluidized Bed Solar Reactor

Kodama et al. have developed a windowed FB reactor with an internal circulation zone coupled with a beam-down solar optical configuration for thermochemical processes requiring temperatures of 1,000–1,500°C (Gokon et al., 2006; Kodama et al., 2008). The schematic of the internally circulating FB reactor is reported in Figure 5 and its main features in Table 1 (Type F). The cylindrical body of the prototype reactor is made of stainless steel, with a transparent quartz window installed in the ceiling. In the FB region, a draft tube is centrally inserted. Particles are transported upward in the draft tube and move downward in the annulus region. The draft tube and the annulus are fluidized independently of each other. Solar radiation is concentrated in a beam-down optical arrangement directly on the bed surface, after crossing the enclosing window. Solids circulation promotes effective axial transport of the irradiated power, so that a fairly uniform axial temperature profile is established as compared with a reactor without internal circulation. An additional advantage of this configuration is that only the draft tube requires vigorous fluidization, with positive impact on the parasitic energy losses for the establishment of fluidization. The internal-circulation FB reactor was initially tested at bench-scale using a 1 kWth sun simulator for coal coke gasification and water splitting. Eventually it was scaled up for coupling with a 30 kWth solar simulator (Kodama et al., 2016) by replacing the draft tube with a perforated plate distributor and uneven gas distribution. The design of the 100 kWth beam-down demonstration solar plant at Miyazaki, Japan, was based on similar design criteria (Kodama et al., 2017b).

FIGURE 5
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FIGURE 5. The schematic of the internally circulating fluidized bed solar receiver/reactor (reprinted from Kodama et al. (2017b), with the permission of AIP Publishing).

The Two-Tower Fluidized Bed Concept

A novel concept of a two-tower solar FB system has been proposed to be implemented in the 100 kWth beam-down demonstration solar plant at Miyazaki (Figure 6 and Table 1, Type G). The system, acting as solar receiver and thermal energy storage (Bellan et al., 2017), consists of a Left fluidized bed Tower (LT) exposed to the solar radiation, interconnected by two slits at the top and the bottom with a Right fluidized bed Tower (RT) mainly devoted to the transport of the heated particles toward the TES stage. The particles of the LT fluidized bed receive radiation through the top window and exchange thermal energy with other particles and the heat transfer fluid. The fluidized particles heated in LT gradually move to the RT fluidized bed. Fluidization of the towers is regulated so as to establish solids circulation between the towers. The radiative power drives the performance of the system, and flow pattern and circulation velocity of the fluidized particles between the towers are regulated accordingly. Bellan et al. (2018c) reported a comprehensive hydrodynamic and heat transfer characterization of the two-tower FB system.

FIGURE 6
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FIGURE 6. The schematic of the solar generation unit based on the two-tower type solar receiver for thermal energy storage (reprinted from Matsubara et al. (2015), with the permission of Elsevier LTD.).

Multistage Horizontal Fluidized Beds

The residence time distribution in conventional FB converters is most typically that of a well stirred reactor. In many solar-driven physical or chemical processing of granular materials, a narrow residence time distribution of the reacting particles would be desirable to obtain a more standard output product. The linear solar particle receiver and the shallow cross-flow FB reactor are directed to achieve this result (Figure 7; Table 1, Types H and I).

FIGURE 7
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FIGURE 7. Multistage horizontal fluidized beds: (A) Schematic of the linear solar particle receiver (reprinted from Gómez-Hernández et al. (2018) with the permission of AIP Publishing); (B) The shallow cross-flow fluidized bed reactor (reprinted from Esence et al. (2020a), distributed under a Creative Commons Attribution (CC BY) license).

The linear solar particle receiver consists in a multistage FB system placed at ground level in which the gas flows consecutively through multiple horizontally connected FBs (Gómez-Hernández et al., 2018). The windowed FBs are directly irradiated by a beam-down linear Fresnel optical arrangement (Gómez-Hernández et al., 2018). The stepwise co-current horizontal movement of gas and solids enables the absorption of the solar radiation along the linear receiver. The receiver thermal performance coupled with the beam-down linear Fresnel reflector has been characterized by Gómez-Hernández et al. (2020).

The shallow cross-flow FB reactor has been proposed for solar calcination processes by Esence et al. (Esence et al., 2020a; Esence et al., 2020b) in a tower-top solar arrangement. The reactor consists of a shallow cross-flow FB, 1 m long, 80 mm wide and 165 mm high, physically split by baffles into 4 in-series equisized compartments (Figure 7). The concentrated solar radiation is focused on the front wall and heat is transferred to the fluidized particles by a combination of heat transfer mechanisms.

The Autothermal Fluidized Bed Reactor

A novel Directly Irradiated Fluidized Bed Autothermal Reactor (DIFBAR) has been developed at Naples for application to solar chemistry (Table 1, Type J). The concept of the reactor is a FB solar receiver/reactor coupled with a double pipe heat exchanger. The reactor is autothermally operated, to achieve the reaction temperature by reactants preheating at the expense of the products sensible heat via a countercurrent solid–solid heat exchanger, Figure 8. Fluidization allows the recirculation of solids and the efficient recovery of heat. Detailed features of the reactor are: 1) the solids recirculation between two distinct reaction zones is controlled and continuous; the two zones are the solar receiver (here the solid particles are directly irradiated by solar radiative flux), and either one or two bulk FB; 2) two kinds of solid flow pattern can be established in the solar receiver, i.e. “fountain” flow (this allows “volumetric” interaction between the particle-laden flow and the radiative flux), or dense-phase solids overflow from the riser to the dipleg; 3) the reactor is equipped with an internal solid–solid countercurrent heat exchanger with high performance, where the uprising particles are heated up at the expense of the sensible heat of the recirculated particles; 4) the solar receiver is gas leak-tight with respect to the rest of the reactor, so that different sections of the reactor can be operated with different reaction atmospheres.

FIGURE 8
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FIGURE 8. The schematic of the directly irradiated fluidized bed autothermal reactor (reprinted from Tregambi et al. (2020a), Copyright (2020) with permission from Elsevier).

A proof-of-concept of the reactor has been given operating a lab-scale reactor under reactive and non-reactive conditions (Tregambi et al., 2020a; Tregambi et al., 2020b) and simulated solar radiation. The recirculation of particles between the main FB and the solar receiver has been characterized and related to the carrier gas riser flow rate. An assessment, yet qualitative, of the hydrodynamical patterns of particles ejection-fall back in the receiver section, spanning from fountain flow to dense bed overflow, has been accomplished by infrared thermographic mapping. The overall heat transfer coefficient in the double pipe countercurrent heat exchanger resulted quite large, in the 400–700 W m−2 K−1 range. The effectiveness of heat recovery and of the autothermal operation was successfully demonstrated, providing the basis for further implementation of the concept to industrially relevant processes.

Pulsed and Sound-Assisted Fluidization

Non-conventional operational modes have been also considered to improve the performance of FB receivers. The potential of uneven fluidization has already been addressed in previous sections. Salatino et al. (2016) discuss the potential of pulsed fluidization, whose remarkable features are: 1) thermal properties can be finely tuned even under operating conditions close to incipient fluidization, varying the time modulation of intermittent fluidization; 2) pulsed beds can have satisfactory thermal properties, similar to those of steadily FBs, even at gas superficial velocities smaller than the incipient value, on a time-average basis. These favourable features have received only limited attention so far in the development of FB receivers.

Sound-assisted FB in solar-driven chemical processing have been first proposed by De Maria et al. (2001) and further explored by Raganati et al. (2020). Stimulated by the findings of Benitez-Guerrero et al. (2017) and Durán-Martín et al. (2020), Raganati et al. (2020) performed Calcium Looping (CaL) experiments in a FB of very fine particles (dSauter = 4 μm) to improve material reactivity, hence energy storage density. Acoustic perturbation was effectively applied to break up particle clusters/agglomerates and enable fluidization of the otherwise cohesive powder. Although very favourable, results obtained at the bench scale need careful consideration in view of the scale-up issues of sound-assisted FB reactors.

Present and Perspective Applications of Fluidized Bed Solar Receivers and Reactors

Solar Energy Collection With Thermal Energy Storage

The potential of FBs to act as solar receivers coupled with TES has been widely recognized and reviewed in the recent literature (Zhang et al., 2016a; Alva et al., 2018; Almendros-Ibáñez et al., 2019). Fluidized solids can be exploited as alternative to other HTFs and storage/exchange media, like molten salts or diathermic oils, as they can help in overcoming concerns related to the use of environmentally unfriendly or corrosive fluids, and enable operation at high and very high temperatures. Table 2 compares selected properties of different HTFs, showing the extremely favourable thermal properties of fluidized solids:

(1) the thermal capacity is similar to other TES media;

(2) the bed-to-surface heat transfer coefficient is in the order of hundreds of W m−2 K−1 and can be tailored through the proper use of the parameters of fluidization;

(3) effective thermal diffusivities of fluidized solids associated with particle convective phenomena are fairly large, ranging from 0.001 to 0.1 m2 s−1 (Berruti et al., 1986; Niklasson et al., 2002; Sette et al., 2014).

TABLE 2
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TABLE 2. Comparison of selected properties of fluidized beds with other media.

The thermal diffusivity values are far larger than those typical of most monolithic, granular or fluid media proposed for the collection of solar radiation with TES. This feature may be optimized by the proper choice of particles type and size, and regime of fluidization. Thanks to these favourable thermal properties, FBs may accomplish the three basic tasks of: 1) collection of incident solar radiation with limited re-emission of the incident radiation and local overheating at the radiative beam footprint of the receiver; 2) transfer of the incident power to immersed tube bundles or other internals, for optimal integration in energy conversion cycles; 3) TES, to compensate the inherent time variability of the incident radiation for stationary CHP generation.

FB solar receivers have been investigated as early as in the ‘80s, with layouts spanning from the proof-of-concept to the lab-scale levels: dense stationary gas FB, dilute- or dense-phase circulating FB (Flamant, 1982; Bachovchin et al., 1983; Megahed et al., 1988; Haddad and Elsayed, 1988; Koenigsdorff and Kienzle, 1991; Sasse and Ingel, 1993; Werther et al., 1994; Baud et al., 2012; Chirone et al., 2013; Flamant et al., 2013; Ma et al., 2014; Marti et al., 2015; Reyes-Belmonte et al., 2019; Farsi and Dincer, 2019; Díaz-Heras et al., 2020a). The extension of these concepts to the industrial scale is a matter still deserving thoughtful investigation. However, early operation of pilot and demonstration installations is documented. Figure 9 reports the beam-down 150 kWth indirectly irradiated (Chirone et al., 2013) and 2 MWth directly irradiated (Magaldi, 2020) stationary compartmented dense FB (Type D), the beam-down window-type 100 kWth internally circulating FB at Miyazaki (Type F) and a new installation based on the fluidized particle-in-tube concept (Type E) and on the revamping of the Themis Tower (Ferriere et al., 2019; Le Gal et al., 2019) to demonstrate the technology in a relevant environment (TRL = 6) with a satisfying thermal throughput (4 MWth).

FIGURE 9
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FIGURE 9. Photographs of fluidized bed installations for CSP with energy storage. (A) Indirectly irradiated STEM® Solar Thermo-Electric Magaldi (Magaldi, 2020); (B) Directly irradiated STEM® Solar Thermo-Electric Magaldi (Magaldi, 2020); (C) Themis solar tower to be revamped according to the fluidized particle-in-tube concept (reprinted from Ferriere et al. (2019) with the permission of AIP Publishing); (D) Window-type internally circulating fluidized bed receiver at Miyazaki (reprinted from Kodama et al. (2017b) with the permission of AIP Publishing).

Solar-Driven Looping Cycles

The potential of FBs as multiphase chemical reactors is widely recognized in solar-driven solids looping cycles entailing reversible chemical reactions. Hydration/dehydration (Schmidt et al., 2014; Sakellariou et al., 2015; Angerer et al., 2018), calcination/carbonation (André and Abanades, 2017; Tregambi et al., 2019b; Tregambi et al., 2019c; Yan et al., 2020), oxidation/reduction of metal hydroxides, carbonates and oxides (Block et al., 2014; Haseli et al., 2017; Singh et al., 2017; Wu et al., 2018; Yan et al., 2020) are being considered in solar-assisted chemical processing of solids. These reactions require an intimate gas–solid contact and thorough temperature control, hence FB reactors/receivers are natural candidates for their implementation. It must be pointed out that, even if solar-driven looping cycles would be most conveniently carried out in dual interconnected FB reactors, much like conventional non-solar looping processes, their experimental assessment has been carried out to date only in ordinary bubbling FB reactors (Type A), by separate characterization of each stage. Extension to realistic operation of dual bed reactors is needed to fully assess the technology.

Calcium carbonation/calcination (CaCO3 = CaO + CO2) is a reversible reaction characterized by fairly large reaction heat (ΔH° ≈ 178 kJ mol−1) on which conventional CaL for CCSU is based. Coupling CaL with CSP has been considered for both CCSU (Matthews and Lipiński, 2012; Coppola et al., 2013; Reich et al., 2014; Zhang and Liu, 2014; Tregambi et al., 2015; Zhai et al., 2016) and TCES (Edwards and Materić, 2012; Alovisio et al., 2017; Ortiz et al., 2018; Sarrión et al., 2018; Tregambi et al., 2019b; Sánchez Jiménez et al., 2019; Bailera et al., 2020). The conventional CaL concept for CCSU is based on the alternated temperature-swing uptake and release of CO2 by a calcium-based sorbent (Blamey et al., 2010; Erans et al., 2016). In the carbonator, a stream of CaO sorbent captures CO2 at around 650–750°C (exothermic carbonation). The carbonator issues a flue gas depleted in CO2, together with carbonated sorbent solid stream (a mixture of CaCO3 and CaO). The carbonated sorbent is sent to the calciner where the endothermic reverse calcination (sorbent regeneration) is carried out at temperatures of 900°C and above with emission of a CO2-rich flue gas. The heat required to sustain the calcination endothermicity can be supplied by burning an auxilirary fuel in an oxy-firing mode, thus allowing to avoid the dilution of the gaseous product stream from the calciner, that is required to be rich in CO2. This entails the coupling of the calcium looping plant with an Air Separation Unit (ASU) to provide the feeding of an oxygen-rich stream to the calciner. Calcium looping is most typically performed in a dual interconnected FB reactor configuration, for easy solid transfer from one reactor to the other and to work in a suitable environment for the progress of the reactions. The sorbent CO2 uptake rate and capacity decay over iterated looping due to sintering and/or possible reaction of the sorbent with acidic gases, like SO2 (Coppola et al., 2019a). Moreover, sorbent attrition and fragmentation affect the particle size distribution (and residence time distribution) contributing to calcium losses as elutriable fines (Su et al., 2018; Coppola et al., 2019b). The management of the CaL cycle thus requires a continuous make-up of a fresh limestone stream, so to take into account and compensate deactivation and elutriation phenomena.

CSP-CaL integration may be based on different design and operating conditions depending on whether it is primarily targeted to CCSU or to TCES (Figure 10). When CCSU is the primary goal, operating conditions of the calciner resemble those of conventional CaL driven by oxy-combustion (temperature ca. 940°C, 70%v CO2). In this case, CSP plays the role of energy supplier to the calciner, so that oxy-combustion and the associated complexity of ASU can be avoided. The process may be designed so as to work for 24 h a day, as reported by Tregambi et al. (Tregambi et al., 2015; Tregambi et al., 2019b), by proper management of fluxes and inventories of sorbent in either the calcined or the carbonated stage. Seasonal and/or daily TCES strategies may be implemented (Tregambi et al., 2021). A performance assessment of this scheme was carried out by model computations showing that as much as 80% of the thermal input from CSP to the calciner can be recovered at the carbonator as valuable thermal power (Tregambi et al., 2015). The high-purity CO2 stream from CSP-CaL can be reacted with H2 obtained from water electrolysis (driven by PV or excess renewable energy), to eventually produce CH4 (Tregambi et al., 2021).

FIGURE 10
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FIGURE 10. Outline of the integrated CSP-CaL process for CCSU (A) and TCES (B) (reprinted/adapted with permission from Tregambi et al. (2019b). Copyright (2019) American Chemical Society).

When TCES is the primary goal of CSP-CaL integration (Tregambi et al., 2019b), the calcination process can be operated at lower temperature (e.g., 850°C) with respect to the CCSU case, thus limiting sintering of sorbent particles and reducing sorbent deactivation upon cycling. Carbonation is operated using exhaust gas from CO2-emitting industrial sectors, e.g. power plants burning fossil fuels or plants for cement/steel production. Calcination, sustained by CSP, is performed with air as carrier/fluidizing gas, i.e. under conditions with low CO2 concentration.

Tregambi et al. (2019b) report a detailed comparison of the performance of solar-driven CaL in either the CCSU or the TCES variants. Energy storage densities are within 960–1,130 MJ m−3 (TCES) and 780–960 MJ m−3 (CCSU). The limited reduction of energy storage density in the CCSU option is compensated by the reduction of the overall carbon footprint of the integrated process. The reported values of energy storage densities are slightly larger than those obtained by commercial molten salts. Furthermore, CaL ensures better long term storage stability and higher temperature at which to exchange stored energy.

Tregambi et al. (2018a) investigated fundamental aspects of solar-driven CaL in a FB in a directly irradiated lab-scale FB comparing solar-driven and conventional CaL conditions. Local and occasionally high peak temperatures suffered by sorbent in solar-driven CaL may bring about noticeable thermal sintering, hence sorbent deactivation, as inferred by microstructural characterization. Controlling radiative flux and energy balance at the irradiated footprint in directly irradiated FB is essential to prevent dead-burning of bed material. These results were further confirmed by Tregambi et al. (2019b), who compared the reactivity of limestone sorbent in either the CCSU or the TCES version of solar-driven CaL. TCES conditions determine a more reactive material, due to the development of advantageous microstructural properties—larger specific surface area and smaller mean pore size—which reflect the lower calcination temperature and CO2 concentration.

Nikulshina and Steinfeld (2009) and Nikulshina et al. (2009) investigated CO2 capture from ambient air in a directly irradiated lab-scale FB reactor under simulated solar irradiation. Reactive Ca(OH)2 (11 μm, Fluka® reagent) was mixed with inert SiO2 (229 μm) particles to improve fluidization behavior of the otherwise cohesive powder (overall CaO fraction 3%wt). Carbonation was performed using synthetic air, with a CO2 content of 500 ppm and a steam fraction up to 17% (balance Ar), at a process temperature of 365–400°C. The presence of H2O during carbonation improves sorbent reactivity. Calcination was performed at 800–875°C. CO2 concentration in the exhaust was reduced down to 1 ppm. A carbonation degree of 60–70% was obtained without appreciable sorbent deactivation, thanks to the positive influence of steam on sintering.

Padula et al. (2021) model the CSP-CaL integration within the DIFBAR scheme (see The Autothermal Fluidized Bed Reactor) for the design of a “thermochemical battery”. The potential of the effective DIFBAR autothermal operation mode is demonstrated. The optimal operation temperature and efficiency during the charge and the discharge steps of the thermochemical battery are achieved.

Raganati et al. (2020) report on a special implementation of CaL for TCES based on a sound-assisted FB to process fine sorbent material (dSauter = 4 μm) and improve reactivity over cycling (see Pulsed and Sound-Assisted Fluidization). Process conditions were similar to those investigated by Chacartegui et al. (2016) and Benitez-Guerrero et al. (2017): carbonation at 850°C and 70% CO2, calcination at 750°C under inert atmosphere. Sorbent reactivity along cycling was far higher than that obtained with coarser particles (Benitez-Guerrero et al., 2017), with a mean carbonation degree at the 20th reaction cycle of about 60% (vs. 20% for coarse particles). The very promising results obtained at the bench scale challenge the non-trivial scale-up of the sound-assisted FB to the industrial scale.

Ma et al. (2020a) performed CaL experiments for TCES in a small FB (32 mm ID, electric ovens as heaters) focusing on both attrition performance and energy storage density. Best results were achieved when working at 100% CO2 and 850–870°C for carbonation, and 100% N2 at 800–850°C for calcination, using limestone within 125–180 μm as reactant. After 20 cycles, the Authors report a mean carbonation degree of 50%, an energy storage density of 1,500 kJ kg−1, and a 3.5% decrease in the mean Sauter diameter.

Calcination/carbonation of SrCO3 was also considered for TCES. This reversible reaction features a higher equilibrium temperature with respect to CaCO3/CaO, but is affected by severe sintering and/or agglomeration (André and Abanades, 2017). Ammendola et al. (2020) tested synthetic Al2O3-stabilized composite materials to inhibit sintering in a lab-scale electrically heated FB. Calcination and carbonation of 200–600 μm particles were performed at 1,000°C, with a gas feeding containing 50% CO2 during carbonation and pure N2 during calcination. The composite sorbents performed well, whereas pure SrCO3 sorbent underwent rapid bed agglomeration. Best performance in terms of carbonation degree (nearly 30% over the last 7–8 reaction cycles) and energy storage density (about 400 kJ kg−1 based on latent heat only) was achieved with an Al2O3 fraction of 23%.

Flegkas et al. (2018) performed a modeling study on the use of FBs for TCES using the reaction couple MgO/Mg(OH)2. The supply of steam was identified as a potential drawback of the process, as it consumes a relevant share of the energy released during the exothermic step.

CaO hydration/dehydration has been frequently considered for TCES. This process was experimentally assessed by Pardo et al. (2014) in a lab-scale electrically heated FB reactor (Type A, Table 1). Fine Ca(OH)2 particles (mean diameter of 4 μm) were mixed with 70%wt of coarser Al2O3 particles (mean diameter of 172 μm) to enable fluidization. Dehydration was performed at a wall temperature of 480°C, using N2 as fluidizing gas, while hydration at a wall temperature of 350°C, with a water partial pressure of 31.1 kPa. The reactivity of the material was fairly constant over fifty cycles, with a conversion degree of about 90%. However, accumulation of part of the reactive material on the top of reactor and clogging of the filters due to cake formation was observed. Energy storage density is about 562 MJ m−3 if the reactive material can be separated from the inert Al2O3, dropping to nearly 216 MJ m−3 without separation. This study was eventually extended by Criado et al. (2017) with the aim of improving the overall TCES performance. The reactor was operated as bubbling FB in the range of 0.3–0.53 m s−1 gas superficial velocity. Dehydration was performed at 450–500°C, with an inlet H2O fraction between 0 and 0.08. Hydration was performed at 390–460°C with an inlet H2O fraction of 0.57–0.84. The sorbent was limestone calcined at the fairly high temperature of 1,000°C to improve the mechanical performance and avoid the use of a mechanical support. A fairly small sorbent conversion degree (20–40%) was obtained, attributed to the severe calcination conditions. Experimental tests with similar process conditions were also performed by Rougé et al. (2017) in a FB reactor (Type A) equipped with hoppers and screw feeders for continuous operation. Criado et al. (2014) developed a model of a TCES process based on CaO hydration/dehydration, embodying separate storage vessels for CaO and Ca(OH)2, and a single circulating FB reactor alternating between energy collection and retrieval. Hydration was performed at 470°C with pure steam, dehydration at 540°C. A mean conversion degree of 60% was considered, in order to account for the presence of an inert support enhancing the mechanical stability of the reactive material. Model computations foresaw an energy storage density of 936 MJ m−3.

Solar-Driven Production of Fuels

H2O/CO2 Splitting

One of the most ambitious targets of CSP technologies is the production of “green” H2 and CO from two-step H2O/CO2 splitting cycles. In this process, a metal oxide is thermally reduced at high temperature following an endothermic chemical reaction with inherent O2 release. CSP supplies the reaction heat, as well as that needed to establish the high temperatures required by the reaction thermodynamics. The reduced metal oxide is then oxidized by H2O/CO2, with inherent production of H2/CO. Re-oxidation, slightly exothermic, is carried out at lower temperature. The two-step scheme brings about a consistent reduction of the operating temperature compared to direct thermolysis. Moreover, H2/CO and O2 are released in different environments, preventing the formation of potentially explosive mixtures. Nevertheless, temperatures required to accomplish thermal reduction typically exceed 1,000–1,200°C. Moreover, it is imperative to establish reaction environments free of O2 and/or under vacuum. The search for suitable metal oxides for two-step splitting cycles is a challenging task. Pure metal oxides, volatile vs. non-volatile compounds, solid solution of different oxides, supported and unsupported materials have been investigated. The topic has been extensively surveyed in the literature (Kodama, 2003; Kodama and Gokon, 2007; Lu et al., 2019).

The ambitious concept of two-step water splitting cycles calls for careful design of multiphase reactors for performing either step of the process (Kodama et al., 2017a). FBs have been widely investigated as combined solar receiver/reactors, on account of their well-established features as multiphase chemical reactors and the possibility to establish the fairly high temperatures required by the thermal reduction step.

Kodama and coworkers were among the first to investigate the use of FB reactors to accomplish H2O splitting (Gokon et al., 2006; Gokon et al., 2008; Kodama et al., 2008). The reactive material was a ferrite solid solution (NiFe2O4) supported on ZrO2 carrier, with ferrite content of about 20%wt. Thermal reduction tests were performed in a special design of directly irradiated FB (Type F, Table 1), to improve collection and to promote effective axial transport of the incident radiation. Particles in the size range of 100–200 μm and 200–1,000 μm were used. Experimental results confirmed the effectiveness of internal recirculation to equalize temperature along the reactor with improved conversion of the reactive ferrite. These findings were confirmed in experiments performed in a stainless steel reactor (45 mm ID) equipped with a 17 mm ID draft tube for internal circulation. Reduction of ferrite reached 44% after 30 min of irradiation at 1.2 kWth, without appreciable sintering and/or agglomeration. H2O decomposition tests were successfully performed in a dedicated packed bed reactor without any pretreatment on the material withdrawn from the FB. Experiments with an improved solar simulator (2.6 kWth input power, 2,400 kW m−2 peak flux) were later performed by Gokon et al. (2011). Heating of the system was accomplished by concentrated radiative flux only and both thermal reduction and H2O decomposition were performed in the same FB. During thermal reduction, the solar simulator was operated at full power for 15 min. Surface bed temperature was 1,500–1,600°C in the draft tube and 1,100–1,250°C in the annular region. Water decomposition was performed at about 1.6 kWth and lasted from 10 to 92 min. Maximum ferrite conversion was 40%. The solar energy-to-H2 yield, on an energy basis, was less than 1%, due to insufficient thermal insulation and slow kinetics during re-oxidation. Despite the small yield, Kodama and coworkers first demonstrated that H2O splitting can be performed in a single FB reactor by alternating process conditions without sintering/agglomeration of the bed material. Results obtained with unsupported NiFe2O4 ferrite were not satisfactory.

More recently, Kodama et al. (2018) investigated H2O splitting in FB using CeO2, one among the most promising materials for two-step water splitting. Experiments were performed in a directly irradiated FB of 16 cm diameter, aspect ratio of 1, operated with uneven gas distribution to promote internal circulation of the fluidized solids (Type F, Table 1). A solar simulator with an input power of 30 kWth was used. Thanks to the direct irradiation profile, bed temperature reached 1,400–1,500°C but wall temperature never exceeded 1,200°C, thus preventing damage to the reactor. Only very preliminary results are documented, from which an average non-stoichiometric factor of CeO2 of about 0.02 was obtained. An on-sun experimental campaign using ceria has been recently undertaken (Kodama et al., 2019) on a scaled up version of the FB reactor coupled with a 100 kWth beam-down solar concentrating system with a secondary elliptical reflector. Preliminary indications, providing evidence of O2 release and H2 production, have been reported so far.

Modeling of CO2 splitting in a double-loop FB using CeO2 clustered nanoparticles, so as to maximize the surface area, has been reported by Milanese et al. (2017a). The kinetics of CeO2 reduction was assessed by tests in TGA. Altogether, a maximum ideal efficiency of about 63% was estimated, defined as ratio between the Lower Heating Value (LHV) of the produced CO and the input solar energy. The same Authors performed an in-depth analysis of the relevant configuration of the proposed system (Milanese et al., 2017b), highlighting the importance of parameters such as mean residence time, solar concentration ratio, cross-sectional area of the FB. A yearly averaged global efficiency of about 30% was estimated for an optimized configuration.

Hoskins et al. (2019) demonstrated on-sun production of H2 using hercynite (FeAl2O4) as reactive material. Experiments were performed using two FBs, indirectly heated, located within a single cavity receiver and heated by a 10 kW solar furnace. The reactors were Type A bubbling FBs in a cylindrical SiC vessel, 2.54 cm OD and 35.6 cm high. Each reactor was operated with an inventory of about 40 g of hercynite (average particle size of 400 μm). During the tests, the bulk FB temperature was kept at about 1,000°C, the cavity between the two FBs at about 1,300°C. Productivity of H2 was 547–597 μmol H2 g−1. Hercynite was stable over multiple days of on-sun redox testing, as highlighted by XRD analyses. It was pointed out that cloudy weather conditions strongly affect the reactor temperature, claiming for the need of advanced control systems to achieve stationary H2 production.

He et al. (2014) proposed a different process for liquid fuels and H2 production, with some analogies to the conventional H2O splitting scheme described so far. Reduction of the metal oxide is performed with CH4 to lower the process temperature from about 1,400 to 900°C and produce syngas. The reduced carrier is then reacted with H2O to obtain H2 as in conventional splitting cycles. Syngas from CH4 conversion may be exploited by Fischer–Tropsch process to produce liquid hydrocarbons, further refined into naphtha and diesel. H2 from water splitting represents a final product upon compression/purification. Part of it is used in the reformer to upgrade the quality of naphtha/diesel. Lanthanum Strontium Ferrite (LSF)-supported Fe3O4 is investigated as reactive material and its performance was tested under fixed and FB conditions, using an electrically heated lab-scale tubular reactor. Small amounts of CO and CO2 were detected during the early stage of H2O splitting, arising from gasification of the coke deposited on the oxygen carrier during the previous reduction. The experimental campaign was complemented by process simulation yielding an overall process efficiency of nearly 64% when considering both methane and solar energy inputs.

Research on thermochemical splitting cycles in FB reactors is only at early stage. The use of special designs is imperative to achieve the large temperature values dictated by thermodynamics and kinetics constrains, while accomplishing effective recovery of sensible heat between the high and low temperature reaction steps. This requirement has stimulated the development of special designs entailing autothermal reaction schemes (Type J, Table 1) (Tregambi et al., 2020a; Tregambi et al., 2020b).

Solar-Driven Gasification

Solar gasification is a promising route for thermochemical conversion of carbon-based materials (coal, coke, biomass) (Puig-Arnavat et al., 2013; Troiano et al., 2017a; Gokon et al., 2019) and the most investigated process for solar fuels production when compared to pyrolysis and torrefaction (Hopkins et al., 1984; Berber and Fletcher, 1988; Lédé, 1999; Tregambi et al., 2019d). Solar gasification represents an efficient path to store solar energy as a chemical vector, with upgraded energy content (approximately ∼45%) of the syngas compared to the carbon feedstock, improving the dispatchability of the initial resource. A chemical storage efficiency may be defined as the ratio between the incremental LHV of the syngas with respect to the original feedstock, and the input solar energy. Among the benefits of the solar thermochemical process, absence of partial combustion of the feedstock, no contamination from combustion by-products and no need for upstream air separation are highlighted. In addition, costs for cleaning and separation of downstream gas are reduced (Gregg et al., 1980; Lédé, 1999; Puig-Arnavat et al., 2013; Gokon et al., 2019). The use of highly concentrated solar power enables higher gasification temperatures (>1,200°C), hence faster reaction kinetics, improved syngas quality and reduced tar content (Troiano et al., 2020b). Key issues associated with solar gasification are related to the management of the intermittent nature of solar radiation (Puig-Arnavat et al., 2013). Even though the association of CSP and coal/biomass gasification has been frequently suggested, relatively few projects have been effectively reported, mainly at fundamental and laboratory levels. Solar gasifiers of solid feedstock are typically designed to operate at temperatures around 1,300 K and can be classified into indirectly and directly irradiated reactors.

The superior performance of FBs for solar gasification, as compared with competing fixed, packed, and moving bed reactors, has been highlighted by Nathan et al. (2017). FB solar gasifiers are mostly directly irradiated (Kodama et al., 2017a). Taylor et al. (1983) were among the first to demonstrate the feasibility of solar-driven CO2 gasification of carbonaceous materials (coconut charcoal particles) in a Type A FB. The reactor consisted of a vertical 5 cm ID silica-glass tube located at the focus of a 2 kW solar furnace in a beam-down arrangement. A maximum chemical storage efficiency of 10% was obtained with 30% CO2 conversion at a solar power of about 1.1 kW. Murray and Fletcher (1994) investigated steam gasification of cellulose in different types of ordinary (Type A) solar FB reactors, both directly (quartz) and indirectly (stainless steel) irradiated. Müller et al. (2003) investigated steam coal gasification using a quartz tubular reactor with Type A FB and directly irradiated by the ETH’s high flux solar simulator (Hirsch et al., 2003). The total incident power was 2.6 kW, while the operating temperature was in the range 1,000–1,600 K. The tests were carried out using activated charcoal pellets. A syngas with equimolar amount of H2 and CO, and a low (<5%) CO2 content, was produced above 1,400 K. Its LHV was 530 kJ mol−1, with an excess calorific value of 34% with respect to the original feedstock. Steam gasification of activated charcoal was tested by von Zedtwitz and Steinfeld (2005) in a quartz reactor under radiative flux exceeding 4,250 kW m−2 supplied by the ETH’s high flux simulator. Again, above 1,450 K, the syngas composition consisted of an equimolar mixture of H2 and CO, in agreement with thermodynamic equilibrium calculations. The quality of the syngas was remarkably superior to that typical for reactors operated in autothermal conditions, with the additional benefit of upgraded calorific value.

Kodama et al. (2002) studied the FB gasification with CO2 of Australian bituminous coal. The experimental setup consisted of a directly irradiated Type A quartz FB reactor using Xe-arc lamp concentrators and peak flux density irradiation as large as 1,270 kW m−2. A maximum energy storage efficiency of 8% was obtained. The performance was affected by large heat losses related to the small size of the reactor. A beam-down arrangement was used in a later investigation (Kodama et al., 2010) of CO2 gasification of coal coke using a 6 kW Xe-arc lamp sun simulator as energy source. A Type-A stainless steel windowed 62.3 mm ID FB reactor was used. A maximum energy storage efficiency of 14% was reported by irradiating the FB with a power input of about 1.1 kW. The analysis of the temperature distribution suggested that the reaction zone was confined to the upper part of the bed and the radiative power was poorly transferred to the lower bed (Gordillo and Belghit, 2011). This finding stimulated Kodama et al. to develop the windowed FB reactor with internal circulation (Kodama et al., 2008; Gokon et al., 2012), whose features are reported in The Internal-Circulation Fluidized Bed Solar Reactor (Table 1, Type F). The reactor was exposed to a 6 kW Xe-arc lamp with a mean flux of 750 kW m−2. The gasification performance compared very favourably with that of a conventional FB reactor, under the same operating conditions. The carbon conversion degree reached a value of XC = 73% for the internally circulating FB reactor, vs. XC = 40% for the conventional reactor. The chemical storage efficiency was around 12%. Early results paved the way to improved design and operation of the gasifier (Gokon et al., 2014; Gokon et al., 2015) that involved the steam generator and the enhancement of heat transfer in the bed via addition of inert quartz sand particles. Coke conversion of about 93% and maximum energy storage efficiency of 13% were obtained. Recent developments at Niigata University include the development of a beam-down sun-simulator with lighting provided by three 7 kWe Xe-lights and a novel design of the windowed 5 kWth internally circulating FB reactor. Test programs were specifically aimed at characterizing the variation in temperature and its distribution within the bed, rates of gasification for coal coke, conversion of C and chemical storage efficiencies (Bellan et al., 2017, Bellan et al., 2018a; Bellan et al., 2018b; Bellan et al., 2018c; Bellan et al., 2019a; Bellan et al., 2019b; Gokon et al., 2019). The important role of the volume fraction of coal-coke in the FB of quartz sand was highlighted. At increasing volume fraction of coal coke, gas production rate increased, but operation became unstable, due to excess endothermic reaction along gasification. Chemical storage efficiency in the order of 11.0–13.2% and carbon conversion degrees of 60–80% were reported.

Muroyama et al. (Muroyama et al., 2014; Muroyama et al., 2018) report on the development of a 1.5 kWth hybrid solar/autothermal Type A FB gasifier, tested in a 6 kWth high-flux solar simulator. The indirectly irradiated gasifier consisted of a cavity made of Buster M-35 (Zircar Zirconia) blocks. The front block contained a conical aperture with 40 mm diameter. An absorber tube made of sintered SiC was located inside the cavity and Monte Carlo ray-tracing analysis was performed to optimize absorption of the concentrated light. The bulk of the bed consisted of fused Al2O3 granules (0.3–0.6 mm). Gasification of granular activated charcoal from peat or North Dakota lignite coal was tested by varying H2O:C (1.10–2.32) and O2:C (0–0.33) ratios. The impact of O2:C and H2O:C ratios and the closely associated balance between allothermal (solar-driven) and autothermal gasification on carbon conversion and syngas properties were analyzed, showing how H2O and O2 feeding must be adjusted depending on solar power availability and desired H2:CO ratio. Carbon conversions of nearly 80% were observed, and maximum cold gas ratios and chemical storage efficiencies were 1.16 and 22.1%, respectively.

Li et al. (2020) reported on steam gasification of sewage sludge in an indirectly irradiated Type A FB solar gasifier with a co-axial tubular configuration. Kinetic data for sewage sludge pyrolysis were obtained in lab-scale FB reactor and used in gasifier models (dynamic two-phase and pseudo one-dimensional), validated against experimental data. The influence of concentrated solar irradiance, composition of the gasifying agent and spatial distribution of solar flux on the process performance was analyzed, in terms of chemical storage efficiency and H2 yield.

Solar spouted bed reactors have been recently numerically and experimentally investigated for biomass gasification (Boujjat et al., 2020; Ma et al., 2020b). In particular, a design of solar reactor basing on the conical spouted bed reactor was developed at CNRS-PROMES laboratory (Table 1, Type B) and applied to biomass gasification (Bellouard et al., 2017; Chuayboon and Abanades, 2020). This conical spouted bed is designed to ensure intimate gas–solid contact during thermal treatment of biomass particles of different size, good solids mixing, long solids residence times. The reactor may be operated either in the direct or in the indirect irradiation mode with continuous feeding. A 1.5 kWth prototype based on the spouted bed design was tested for the continuous solar gasification of wood biomass in the directly irradiated configuration (Bellouard et al., 2017; Boujjat et al., 2019b; Bellouard et al., 2019; Boujjat et al., 2020). The heart of the reactor is a vertical cylindrical cavity receiver (80 mm diameter) with a conical bottom (total height 115 mm). Extensive testing of continuous solar biomass gasification was performed and the influence of different ligno-cellulosic biomass feedstocks (in terms of composition, LHV and particle size), steam/biomass ratios, biomass feeding rates, carrier gas flow rates and reaction temperatures (1,100–1,400°C) on syngas productivity and chemical storage efficiency (Chuayboon et al., 2018a; Chuayboon et al., 2018b) was assessed. Biomass feeding rate was optimized consistently with operating temperature, so as to achieve a chemical storage efficiency of 29% with carbon conversion degree exceeding 90% (Chuayboon et al., 2019). The spouted bed configuration was also investigated for solar-hybridized biomass gasification through partial oxy-combustion (Boujjat et al., 2019a). This concept was investigated both numerically and experimentally under real direct concentrated solar flux. Operation in hybrid conditions (solar/combustion) allowed to reach high temperature values, but at the expense of syngas yield and quality.

Despite the several solar gasifiers developed at laboratory scale, none has been scaled-up or commercialized due to the process high temperature, the large reactor volume needed to complete fuel conversion and the fluctuating syngas production. In this scenario, the integration of dual FB gasification systems with solar energy considering solid particles as energy carrier and energy storage material could represent a solution for large scale solid fuels gasification and liquid fuels production (Guo et al., 2015; Guo et al., 2017; Gómez-Barea et al., 2020; Suárez-Almeida et al., 2021).

Solar-Driven Production of Chemicals and Materials

CSP can be exploited for the production of chemicals and materials involving energy intensive endothermal processes.

Production of calcines for the cement industry is among these. Concrete is by far the most widely used building material worldwide, with an average of 3 t yr−1 of concrete per person. Concrete is based on cement, obtained by adding gypsum to clinker (Telschow et al., 2012). A raw meal of limestone/clay (about 80% limestone) is first preheated-calcined at about 800–1,000°C, then burnt in a rotary kiln up to 1,400–1,500°C for standard (i.e. Portland) clinker production. A significant share of global CO2 emissions, i.e. about 0.9 t CO2 per ton of clinker, is released (Barcelo et al., 2014; Xu et al., 2015) from both fuel combustion and limestone calcination. The world clinker production results into about 6% of the global CO2 emissions, and 21% of the global industrial CO2 emissions. In this scenario, the use of solar energy to sustain endothermal limestone calcination could provide substantial advantages. Solar-driven limestone calcination has been extensively investigated with positive outcomes (Flamant et al., 1980; Imhof, 2000a; Imhof, 2000b; Meier et al., 2005; Meier et al., 2006; Abanades and André, 2018; Rosa, 2019; Moumin et al., 2019; Oliveira et al., 2019; Esence et al., 2020a; Esence et al., 2020b).

Flamant et al. (1980) pioneered this topic in 1980. They reported experimental tests in a directly irradiated ordinary (Type A) FB for CaCO3 decomposition. The reactor, made of transparent silica (0.001 m2 cross section area, 0.3 m height), was located at the focus of a small solar furnace (2 kW). A reflector surrounding the FB was used to limit radiation losses. Addition of 1%wt graphite to the bed improved its optical properties, hence the overall efficiency. The importance of parameters such as particle diameter, bed porosity, fluidization regime and optical properties of the granular material on the reactor performance was highlighted for the first time. Limestone calcination was successfully demonstrated, with a thermal efficiency of 0.20 for partial decomposition (up to 80%) and of 0.10–0.15 for complete calcination. A techno-economic feasibility analysis by González and Flamant (2014) confirms that there is no relevant technical barrier to integration of CSP in cement production, but thermal losses of the solar plant must be less than 45% to obtain an acceptable rate of return.

Tregambi et al. (2018b) investigated limestone calcination for clinker production in a directly irradiated ordinary (Type A) FB reactor. CSP was simulated with an array of three short-arc Xe-lamps, 4 kWe each, coupled with elliptical reflectors (3 MW m−2 peak flux, 3.2 kWth total irradiated power). The reactivity of CaO, produced by solar-driven CaCO3 calcination, combined with commercial clay in the formulation of Portland cement, was scrutinized with a focus on the influence of the different, and possibly more severe, thermal history experienced by particles in directly irradiated FB calcination. The feasibility of limestone FB solar-driven calcination to produce lime for the clinkerization process was demonstrated. Through burnability tests, it was observed that the use of solar CaO does not change the burnability easiness of the raw meal for Portland clinker, despite the local overheating experienced by limestone particles in solar-driven calcination. The clinker produced at 1,500°C with solar CaO was well within the ranges designated for commercial products, and the cement behavior upon hydration was comparable to the Portland cement base-case.

Esence et al. developed the shallow cross-flow FB reactor (Type I in Table 2) for continuous thermal processing of minerals. The goal of obtaining a product of more uniform properties was pursued by establishing a solids flow pattern approaching plug-flow. A first prototype was tested at the 1 MWth Odeillo’s solar furnace for dolomite calcination (Esence et al., 2020a). At the achieved temperature levels (about 800°C), only the MgCO3 core of the sample was calcined, with an overall efficiency of 6.4% if referring to the reaction heat, and of 16.8% if including the sensible contribution. The reactor design was eventually improved (Esence et al., 2020b) by careful optimization of the front wall irradiation, and tested for limestone calcination. Under the best experimental conditions, a continuous stream of 20 kg h−1 was calcined to 95%, with an overall thermal efficiency of 17% (accounting only for reaction heat) or 29% (reaction plus sensible heat contributions).

Ouaida et al. (1985) investigated reduction of ilmenite (FeTiO3) in a directly irradiated ordinary (Type A) FB reactor with the aim of selectively reducing iron oxide. Titania-rich products may be further chemically treated to obtain TiO2. Experiments were performed in a 6.5 kW solar furnace at Odeillo, using particles within 80–125 and 125–200 μm. CH4 and a mixture of H2 (40%) in Ar were tested as reducing gas. Bed agglomeration and associated channeling were observed during the tests. Best performance was obtained when working with CH4 at 900°C, with a reduction extent of 70%.

Steinfeld et al. (1993) investigated the use of a directly irradiated FB for reduction of iron oxide ores with natural gas, with simultaneous syngas generation from reforming/cracking of CH4, catalyzed by the freshly produced iron particles. Experiments were performed in a solar furnace at the Paul Scherrer Institute using a quartz Type A FB reactor, 20 mm diameter, located within a steel cylindrical receiver with gold electroplated inner walls to reduce IR thermal losses. Fine (2 μm) Fe3O4 powder was mixed with silica grain in 1:5 ratio to enable fluidization. Peak solar flux was 900 kW m−2, total power of about 1.1 kW. Reduction was performed at 1,073–1,273 K fluidizing the bed with a mixture of 10% CH4 in Ar. Complete conversion of Fe3O4 into FeO and Fe was obtained, without relevant carbon deposition. Photo-enhancement of reaction kinetics was not ruled out. Particles sticking and local overheating induced recrystallization and loss of transmittance of the reactor quartz walls. Reduction of ZnO with CH4, yielding metallic zinc and syngas, was tested by Steinfeld et al. (1995) in the same apparatus, equipped with a compound parabolic concentrator to provide uniform irradiation and boost concentration. The bed consisted of a 1:1 mixture of fine (2 μm) ZnO powder and Al2O3 grains, fluidized by a mixture of 10% CH4 in Ar. A total power of 2.9 kW was delivered to the reactor, and process temperature was of about 1,373 K. During the course of the reaction, gaseous Zn was produced and collected in a cold-finger condenser. Negligible amount of carbon was formed, spotted by the appearance of a greyish color on the Al2O3 particles. The same experimental apparatus was used by Steinfeld et al. (1997) to investigate endothermal cracking of hydrocarbons, and in particular of CH4, to produce filamentous carbon for application in light-weight composite materials, with simultaneous H2 generation. The FB inventory was a mixture of Ni-based catalyst with Al2O3 grains. Concentration of the incident solar radiation was kept within 600 suns to avoid excessive overheating, and temperature below 850 K to avoid catalyst deactivation. The conversion degree of CH4 was 40% in a single pass of 0.6 s through the 5 cm deep bed. The deposited carbon consisted of 1–2 mm granules made of randomly interlaced filaments. A remarkable finding was that, from each catalyst particle, a single filament of the same particle diameter was produced.

Keller and Otomo (2020) recently proposed the use of CSP to convert CO2 and H2 into CO by thermochemical redox cycling in interconnected FBs, via the reverse water gas shift reaction.

Navarro et al. (2009) used an indirectly heated Type A FB reactor to perform solar thermal desorption of mercury and arsenic from soils polluted by mining operations. In their prototype, a SiC honeycomb was irradiated using a solar furnace at the Almeria Solar Platform, whence thermal power was transferred to the FB by means of a heat transfer gaseous medium to achieve process temperatures up to 500°C. Testing on representative samples demonstrated that removal of Hg and As could only take place at temperatures above 400°C, and strongly depends on how Hg or As are chemically bound. For instance, Hg in cinnabar and pyrite was not efficiently removed, as higher temperature would have been required. Altogether, Hg removal ranged within 12–87% and As removal within 5–77%. The Authors conclude that operating temperatures of about 600°C could further boost the removal efficiency, especially when minerals decomposing at higher temperature are present in the soil. Using the same experimental apparatus, Ruiz-Bustinza et al. (2013) investigated the reduction of hematite to magnetite in a stream of 5% H2 in N2. The aim of the process is to recycle waste steel by conversion into magnetite, whose separation is much easier due to its ferromagnetic properties. Reduction was performed at 750°C for 40 min with hematite pellets obtained from oxidation of mill scale, with 100% conversion to magnetite. The large specific heat of hematite effectively stabilized the process temperature upon fluctuations of incident input power.

Application of solar-driven mineral reduction was proposed by De Maria et al. (2001) to produce O2 on the moon by high temperature reduction of ilmenite, one of the main components in lunar soil, in a directly irradiated FB reactor (Type A, Table 2). As the particles found on the moon are characterized by fine diameter, the use of a sound-assisted FB reactor is suggested to overcome cohesive forces and promote fluidization.

Assessment of solar driven production of chemicals and materials has been mostly performed in ordinary FBs. Special designs (e.g. Type I) have only recently been investigated with positive impact on the improvement of product uniformity and yield.

Outlook of Solar-Driven Fluidized Bed Technologies and Open Issues

CSP will most likely play a significant role, together with solar PV, wind and bioresources, for power generation and “green” hydrogen production (Grube et al., 2020). CSP could offset its inherently larger capital costs thanks to its much smaller requirements for critical raw materials, especially when energy storage is implemented (Valero et al., 2018), and thanks to efficient heat and/or power generation. FBs in CSP could further bridge the gap with competing technologies in terms of LCOE and of Levelized Cost Of Hydrogen, as process temperatures well above those permitted by molten salts-based technologies may drive more exergetically efficient thermodynamic cycles or provide more valuable process heat. Some FB technologies are being successfully pioneered at pilot and demonstration scale, like the Magaldi peak radiative power 2 MWth beam-down STEM® plant and the 3 MWth fluidized particle-in-tube concept (Next-CSP, 2016). They will hopefully open the path to other technologies that are rapidly climbing the learning curve from the lab- and pre-pilot scale to the approach pilot-scale.

Application of FBs to the very challenging field of solar chemistry is less mature, but it is growing fast. On-sun continuous solar-driven gasification of biomass has been demonstrated at the lab-scale. FB solar-assisted calcination of minerals has now reached the pilot-scale. The step toward the nearby field of solar-assisted CaL requires implementation of a dual interconnected FB reactor technology and has not been demonstrated as yet. Two-step thermocatalytic production of hydrogen has been demonstrated at a significant scale by discontinuous stagewise CeO2 redox shift. Full demonstration of solar-assisted solids looping cycles requires integration of a FB solar receiver into a dual interconnected FB reactor scheme. Lessons learned from the more mature field of FB-CSP for power generation/energy storage, together with experience on design/operation of dual interconnected FBs borrowed from non-solar looping cycles, could provide in the near future the technological background for effective exploitation of FBs in solar-assisted looping cycles.

Additional challenges are related to the set-up of optimal collection/reflection optical schemes and radiation–bed interaction. The selection of tower-top vs beam-down scheme is still open to choice: the beam-down solution is less demonstrated and possibly somewhat less efficient than the tower-top scheme, but it warrants the far better operability of having the solar reactor located at the ground level. The choice between direct vs indirect heating of the bed is open to question. Direct bed irradiation is more efficient and may overcome many of the troublesome thermomechanical issues associated with absorbing cavities or walls subjected to highly concentrated radiative flux. Moreover, direct irradiation of FBs may exploit the volumetric nature of the receiver as the incident flux interacts with dilute solid suspensions in the splash zone of bubbling FBs, in the fountain of spouted beds, in the particle-laden flow of fast FBs. On the other hand, directly irradiated schemes might suffer from operational and durability issues as transparent windows are subjected to fouling and opacification. Windowless direct irradiation solutions are also being considered, but still at the early exploration stage.

Finally, it is recalled that energy harvesting by CSP is inherently efficient as it exploits the entire spectrum of solar radiation, rather than selected spectral ranges. This is at odds with the currently reported thermal efficiencies of most solar-to-fuel or solar-to-chemical processes, that are far from being satisfactory. This is the consequence of the rather pioneering status of developments in this field. Considerable progress is being made along the path of more efficient thermal design of solar reactors, by featuring thermal integration and recuperation, as in autothermal schemes, favored by the inherent properties of fluidized suspensions and by novel special designs of FB. Process scaling up from the inherently less efficient lab-scale to bigger scales is expected to further improve the overall efficiency of solar-to-X processes.

Conclusion and Future Perspectives

The growing interest for the direct exploitation of solar energy has greatly challenged the fluidization community to provide novel technological solutions. Fluidized beds provide excellent environments for many solar-driven physical and chemical processes due to an unsurpassed combination of excellent thermal properties, good interphase contact and mixing, particle mobility and conveyability, inherent flexibility of reactor design and operation. This review article has surveyed many cases in which fluidized beds have been re-designed in a novel and creative way to meet the specific requirements posed by the exploitation of concentrated solar radiation in energy conversion and storage and in solar-driven physical and chemical processing of granular materials. Most of the applications today are limited to lab- and pilot-scale realizations, that are now challenged by scale-up to the demonstration scale as a prerequisite for future deployment. The past and current successful accomplishments in this field and the growing interest for further applications of solar power lead to a very positive outlook of the application of fluidized beds to solar energy conversion and storage and to the fast-expanding domain of solar chemistry.

Author Contributions

All authors listed have made a substantial, direct, and intellectual contribution to the work and approved it for publication.

Funding

The study has received financial support by the Ministry of Education, University and Research (MIUR)—Italy, in the frame of the project PON 2015-2020: “ARS01_00985 BIOFEEDSTOCK—Development of Integrated Technological Platforms for Residual Biomass Exploitation.”

Conflict of Interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Abbreviations

ASU, air separation unit; CaL, calcium looping; CCSU, carbon capture and sequestration or utilization; CHP, combined heat and power; CSP, concentrated solar power; DIFBAR, directly irradiated fluidized bed autothermal reactor; dSauter, mean Sauter particle size [L]; FB, fluidized bed; HTF, heat transfer fluid; IPCC, intergovernmental panel on climate change; LCA, life cycle assessment; LCOE, levelized cost of electricity; LHV, lower heating value; LT, left tower; PV, photovoltaic; RT, right tower; TCES, thermochemical energy storage; TES, thermal energy storage; TRL, technological readiness level; XC, carbon conversion [−]

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Keywords: concentrated solar power, solar energy, particle receivers, thermal energy storage, fluidized beds, thermochemical energy storage, solar-driven chemical processes, solar fuels

Citation: Tregambi C, Troiano M, Montagnaro F, Solimene R and Salatino P (2021) Fluidized Beds for Concentrated Solar Thermal Technologies—A Review. Front. Energy Res. 9:618421. doi: 10.3389/fenrg.2021.618421

Received: 16 October 2020; Accepted: 11 January 2021;
Published: 08 April 2021.

Edited by:

Yulong Ding, University of Birmingham, United Kingdom

Reviewed by:

Franz Winter, Vienna University of Technology, Austria
Yong Shuai, Harbin Institute of Technology, China
Qibin Liu, Institute of Engineering Thermophysics (CAS), China

Copyright © 2021 Tregambi, Troiano, Montagnaro, Solimene and Salatino. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Roberto Solimene, roberto.solimene@cnr.it

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